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272312-UIM-A-0407

20

Unitary Products Group

 FIGURE 24:  

Typical Chimney Connections

 FIGURE 25:  

Horizontal Air Inlet, Outlet and Chimney Connections

FURNACE

W

A

TER

HEA

TER

CHIMNEY OR
GAS VENT

OPENING

OPENING

FURNACE

W

A

TER

HEA

TER

OUTLET

AIR DUCT

INLET

AIR DUCT

When a Category I furnace is removed or replaced, the original
venting system may no longer be correctly sized to properly vent
the attached appliances.
An improperly sized vent system can cause CARBON MONOXIDE
to spill into the living space causing personal injury, and or death.

TABLE 11: 

Free Area

Combined

BTUH Input 

Rating For

All Appliances

Minimum Free Area Required for Each Opening

Horizontal Duct 

(2,000 BTUH / 

Sq. In.)

Vertical Duct or 

Opening to Outside 

(4,000 BTUH / 

Sq. In.)

Round Duct

(4,000 BTUH /

Sq. In.)

40,000

20 in

2

 (129 cm

2

)

10 in

2

 (64 cm

2

)

4” (10 cm)

60,000

30 in

2

 (193 cm

2

)

15 in

2

 (97 cm

2

)

5” (13 cm)

80,000

40 in

2

 (258 cm

2

)

20 in

2

 (129 cm

2

)

5” (13 cm)

100,000

50 in

2

 (322 cm

2

)

25 in

2

 (161 cm

2

)

6” (15 cm)

120,000

60 in

2

 (387 cm

2

)

30 in

2

 (193 cm

2

)

7” (18 cm)

EXAMPLE: Determining Free Area - Vertical Minimum Duct Size
Appliance 1 Appliance 2    Total Input
100,000 

+ 30,000   =  130,000 

÷

 4,000 = 32.5 Sq. In.

EXAMPLE: Determining Free Area - Horizontal Minimum Duct Size
Appliance 1 Appliance 2    Total Input
100,000 

+ 30,000   =  130,000 

÷

 2,000 = 65 Sq. In. 

TABLE 12: 

Unconfined Space Minimum Area in Square Inch

BTUH Input Rating

Minimum Free Area in Square Feet

Required for Each Opening

40,000

40 (258 cm

2

)

60,000

60 (387 cm

2

)

80,000

80 (516 cm

2

)

100,000

100 (645 cm

2

)

120,000

120 (774 cm

2

)

 FIGURE 26:  

Outside and Ambient Combustion Air

GABLE
VENT

GAS
VENT

SOFFIT
VENT

VENTILATED

ATTIC

TOP ABOVE
INSULATION

OPTIONAL
INLET (a)

OUTLET
AIR (a)

VENTILATED

CRAWL SPACE

GAS
WATER
HEATER

VENTILATED

ATTIC

TOP ABOVE
INSULATION

GAS
VENT

GABLE
VENT

SOFFIT
VENT

GAS
WATER
HEATER

INLET
AIR (a)

INLET
AIR (b)

GAS
VENT

OUTLET
AIR (a)

OUTLET
AIR (b)

INLET
AIR (a)

INLET
AIR (b)

GAS
WATER
HEATER

FURNACE

FURNACE

FURNACE

1. An opening ma

y

be used in lieu of a duct to provide to provide the outside air

suppl

y

to an appliance unless otherwise permitted b

y

the authorit

y

having

jurisdiction. The opening shall be located within 12” (30.5 cm) horizontall

y

from,

the burner level of the appliance. Refer to “COMBUSTION AIR SOURCE FROM
OUTDOORS and VENT AND SUPPLY AIR SAFETY CHECK” in these
instructions for additional information and safet

y

check procedure.

2. The duct shall be either metal, or a material meeting the class 1

requirements of CAN4-S110 Standard for Air Ducts.

3. The duct shall be least the same cross-sectional area as the free

area of the air suppl

y

inlet opening to which it connects.

4. The duct shall terminate within 12 in (30.5 cm) above, and

within 24 in (61 cm) horizontall

y

from, the burner level of

the appliance having the largest input.

5. A square or rectangular shaped duct shall onl

y

be used

when the required free area of the suppl

y

opening is

9 in (58.06 cm ) or larger. When a square or rectangular
duct is used, its small dimensionshall not be less than
3 in (7.6 cm).

2

2

6. An air inlet suppl

y

from outdoors shall be equipped with

a means to prevent the direct entr

y

of rain and wind.

Such means shall not reduce the required free area of
the air suppl

y

opening.

7.

An air suppl

y

inlet opening from the outdoors shall

be located not less than 12” (30.5 cm) above the
outside grade level.

AIR SUPPLY OPENINGS AND DUCTS

COMBUSTION AIR SOURCE FROM OUTDOORS

1. Two permanent openings, one within 12 in (30.5 mm) of the top and

one within 12 in (30.5 mm) of bottom of the confined space,

shall communicate directl

y

or b

y

means of ducts

with the outdoors, crawl spaces or attic spaces.

Two

permanent openings,

2.

One permanent openings, commencing within 12 in (30.5 mm)of the
top of the enclosure shall be permitted where the equipment has
clearances of at least 1 in (2.54 cm) from the sides and back and
6 in (15.24 cm) from the front of the appliance. The opening shall
communicate directl

y

with the outdoors and shall have a minimum

free area of:

3.

The duct shall be least the same cross-sectional area as the free
area of the air suppl

y

inlet opening to which it connects.

1 square in per 3000 Btu per hour (6.45 cm

0.879 kW) of the

total input rating of all equipment located in the enclosure.

3

per

a.

Not less than the sum of all vent connectors in the confined space.

b.

4.

The blocking effects of louvers, grilles and screens must be given
consideration in calculating free area. If the free area of a specific
louver aor grille is not known.

Summary of Contents for FC8T-UH

Page 1: ...DJUSTMENTS 22 WIRING DIAGRAM 30 LIST OF FIGURES Dimensions 6 Typical Attic Installation 7 Typical Suspended Furnace Crawl Space Installation 7 Side Return Cutout Markings 8 Gas Valve 8 Upflow Gas Pipi...

Page 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Page 3: ...d Never store items such as the following on near or in contact with the fur nace 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes or...

Page 4: ...t the specified external static pressure and within the air temperature rise specified on the nameplate Table 2 is a guide for determining whether the rectangular duct system that the furnace is being...

Page 5: ...plenum On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to indi cate the presenc...

Page 6: ...essibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS IMPORTANT This furnace may be install...

Page 7: ...removed and a new plenum installed that is the proper size for the new furnace Attach the return plenum to the furnace inlet duct flanges This is typi cally through the use of S cleat material when a...

Page 8: ...fer to Table 15 SECTION IV GAS PIPING GAS SAFETY IMPORTANT Plan your gas supply before determining the correct gas pipe entry Use 90 degree service elbow s or short nipples and con ventional 90 degree...

Page 9: ...e gas valve body is a very thin casting that cannot take any external pressure Never apply a pipe wrench to the body of the gas valve when installing piping A wrench must be placed on the octag onal h...

Page 10: ...o the proper gas orifice size when the furnace is installed Do not attempt to drill out any orifices to obtain the proper orifice size Drilling out a gas orifice will cause misalignment of the burner...

Page 11: ...ty is corrected Refer to FURNACE DIAGNOSTICS section of the User s Information Maintenance Service Manual provided with this furnace for symptoms of reversed power supply polarity LOW VOLTAGE CONTROL...

Page 12: ...lt Common is optional when used with batteries Thermostat Installer Setup Number 1 System Type must be set to 6 2 Heat 2 Cool Conventional R 24 Volt Hot Heat XFMR W2 Second Stage Heat RC 24 Volt Hot C...

Page 13: ...BSG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor W2 Second Stage Auxiliary Heat W2 Second Stage Auxiliary Heat AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary H...

Page 14: ...gas supplies must be provided as specified with these instruc tions Since the furnaces are side by side with no space between gas supplies must enter on the right and left respectively All gas piping...

Page 15: ...wers will come on in the selected continuous fan speed and will stay on until the G signal is removed SECTION VI VENT SYSTEM VENT SAFETY This Category I furnace is designed for residential application...

Page 16: ...ese instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists of vertically venting one or mo...

Page 17: ...se masonry chimney kits 3 The chimney must extend at least three 3 ft 0 91 cm above the highest point where it passes through a roof of a building and at least two 2 feet higher than any portion of th...

Page 18: ...tion should be located where it will not be affected by wind gusts light snow airborne leaves or allow recirculation of flue gases 4 Termination should be located where it will not be damaged or expos...

Page 19: ...anufacturer s instructions Dampers Louvers and Grilles Canada Only 1 The free area of a supply air opening shall be calculated by sub tracting the blockage area of all fixed louvers grilles or screens...

Page 20: ...horizontally from the burner level of the appliance Refer to COMBUSTION AIR SOURCE FROM OUTDOORS and VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check...

Page 21: ...mounted on the burner assembly If the temperature around the burner exceeds the set point the ignition control and the gas valve are de energized The operation of this control indicates a malfunction...

Page 22: ...m Source 1 which has the following items 1 12 30 cm length x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing...

Page 23: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 24: ...h low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifications After adjustment check for gas...

Page 25: ...eration Start the system by setting the thermostat above the room temperature Observe the system s response Then use the troubleshooting section in this manual to check the system s operation FURNACE...

Page 26: ...mit switch has opened its normally closed contacts and has remained open for more than five minutes This condition is usually caused by a failed blower motor or blower wheel 12 RED FLASHES This code i...

Page 27: ...the difference in ESP values in the table 0 60 w c 150 Pa 0 50 w c 125 Pa to obtain a percentage 0 58 0 50 0 60 0 50 0 8 Multiply percentage by airflow difference to obtain airflow reduction 0 8 X 70...

Page 28: ...50 1440 1430 1390 1360 1310 1270 1220 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 80...

Page 29: ...640 1550 1460 56 6 55 5 54 7 53 8 51 0 49 8 48 4 46 4 43 9 41 3 Medium 1440 1440 1430 1420 1400 1380 1340 1300 1220 1150 40 8 40 8 40 5 40 2 39 6 39 1 37 9 36 8 34 5 32 6 Low 1220 1230 1230 1230 1200...

Page 30: ...272312 UIM A 0407 30 Unitary Products Group SECTION IX WIRING DIAGRAM FIGURE 31 Wiring Diagram...

Page 31: ...272312 UIM A 0407 Unitary Products Group 31 NOTES...

Page 32: ...t to change without notice Printed in U S A 272312 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167185 UIM C 0806 Unitary 5005 Norman Product York OK Group Drive...

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