background image

272312-UIM-A-0407

Unitary Products Group

21

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion 
air is taken must comply with the requirements specified in “AIR 
SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air 
for Combustion and Ventilation of the National Fuel Gas Code, ANSI 
Z223.1 (latest edition). This type installation requires two properly sized 
pipes. One brings combustion air from a properly ventilated attic space 
or crawl space and a second pipe that extends from the furnace vent 
connection (top right of unit) to the exterior of the building.

Vent and Supply (Outside) Air Safety Check Procedure

For Category I furnaces, vent installations shall be in accordance with
Parts 7 and 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
and or Section 7 and Appendix B of the CSA B149.1, Natural Gas and
Propane Installation Codes, the local building codes, furnace and vent
manufacture's instructions.

Multi-story or common venting systems are permitted and must be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and / or the CSA B149.1, Natural Gas and Propane Installa-
tion Codes, local codes, and the manufacture's instructions. 

Vent connectors serving Category I furnaces shall not be connected
into any portion of mechanical draft systems operating under positive
pressure.

Horizontal portions of the venting system shall be supported to prevent
sagging using hangers or perforated straps and must slope upwards
not less than 1/4" per foot (0.635 cm/m) from the furnace to the vent ter-
minal.

It is recommended that you follow the venting safety procedure below.
This procedure is designed to detect an inadequate ventilation system
that can cause the appliances in the area to operate improperly causing
unsafe levels of Carbon Monoxide or an unsafe condition to occur.

SECTION VII: SAFETY CONTROLS

CONTROL CIRCUIT FUSE

A 3-amp fuse is provided on the control circuit board to protect the 24-
volt transformer from overload caused by control circuit wiring errors.
This is an ATO 3, automotive type fuse and is located on the control
board.

BLOWER DOOR SAFETY SWITCH

This unit is equipped with an electrical interlock switch mounted in the
blower compartment. This switch interrupts all power at the unit when
the panel covering the blower compartment is removed.

Electrical supply to this unit is dependent upon the panel that covers the
blower compartment being in place and properly positioned.

ROLLOUT SWITCH CONTROLS

These controls are mounted on the burner assembly. If the temperature
around the burner exceeds the set point, the ignition control and the
gas valve are de-energized. The operation of this control indicates a
malfunction in the combustion air blower, heat exchanger or a blocked
vent pipe connection. Corrective action is required. These are manual
reset controls that must be reset before operation can continue.

CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon-
monxide poisoning or death.
The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances
connected to the venting system are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the

CSA B149.1, Natural Gas and Propane Installation Code and these instructions. Determine that there is not blockage or restriction, leak-
age, corrosion and other deficiencies which could cause an unsafe condition.

3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the vent-

ing system are located and other spaces of the building.

4. Close fireplace dampers.
5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bath-

room exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating contin-

uously.

7. Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burner operation. Use the

flame of a match or candle.

8. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel

Gas Code, ANSI Z223.1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane Installation Code.

9. After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return

doors, windows, exhaust fans, fireplace dampers and any other gas-fired burning appliance to their previous conditions of use.

Main power to the unit must still be interrupted at the main power
disconnect switch before any service or repair work is to be done to
the unit. Do not rely upon the interlock switch as a main power dis-
connect.
Blower and burner must never be operated without the blower
panel in place.

Summary of Contents for FC8T-UH

Page 1: ...DJUSTMENTS 22 WIRING DIAGRAM 30 LIST OF FIGURES Dimensions 6 Typical Attic Installation 7 Typical Suspended Furnace Crawl Space Installation 7 Side Return Cutout Markings 8 Gas Valve 8 Upflow Gas Pipi...

Page 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Page 3: ...d Never store items such as the following on near or in contact with the fur nace 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes or...

Page 4: ...t the specified external static pressure and within the air temperature rise specified on the nameplate Table 2 is a guide for determining whether the rectangular duct system that the furnace is being...

Page 5: ...plenum On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to indi cate the presenc...

Page 6: ...essibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS IMPORTANT This furnace may be install...

Page 7: ...removed and a new plenum installed that is the proper size for the new furnace Attach the return plenum to the furnace inlet duct flanges This is typi cally through the use of S cleat material when a...

Page 8: ...fer to Table 15 SECTION IV GAS PIPING GAS SAFETY IMPORTANT Plan your gas supply before determining the correct gas pipe entry Use 90 degree service elbow s or short nipples and con ventional 90 degree...

Page 9: ...e gas valve body is a very thin casting that cannot take any external pressure Never apply a pipe wrench to the body of the gas valve when installing piping A wrench must be placed on the octag onal h...

Page 10: ...o the proper gas orifice size when the furnace is installed Do not attempt to drill out any orifices to obtain the proper orifice size Drilling out a gas orifice will cause misalignment of the burner...

Page 11: ...ty is corrected Refer to FURNACE DIAGNOSTICS section of the User s Information Maintenance Service Manual provided with this furnace for symptoms of reversed power supply polarity LOW VOLTAGE CONTROL...

Page 12: ...lt Common is optional when used with batteries Thermostat Installer Setup Number 1 System Type must be set to 6 2 Heat 2 Cool Conventional R 24 Volt Hot Heat XFMR W2 Second Stage Heat RC 24 Volt Hot C...

Page 13: ...BSG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor W2 Second Stage Auxiliary Heat W2 Second Stage Auxiliary Heat AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary H...

Page 14: ...gas supplies must be provided as specified with these instruc tions Since the furnaces are side by side with no space between gas supplies must enter on the right and left respectively All gas piping...

Page 15: ...wers will come on in the selected continuous fan speed and will stay on until the G signal is removed SECTION VI VENT SYSTEM VENT SAFETY This Category I furnace is designed for residential application...

Page 16: ...ese instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists of vertically venting one or mo...

Page 17: ...se masonry chimney kits 3 The chimney must extend at least three 3 ft 0 91 cm above the highest point where it passes through a roof of a building and at least two 2 feet higher than any portion of th...

Page 18: ...tion should be located where it will not be affected by wind gusts light snow airborne leaves or allow recirculation of flue gases 4 Termination should be located where it will not be damaged or expos...

Page 19: ...anufacturer s instructions Dampers Louvers and Grilles Canada Only 1 The free area of a supply air opening shall be calculated by sub tracting the blockage area of all fixed louvers grilles or screens...

Page 20: ...horizontally from the burner level of the appliance Refer to COMBUSTION AIR SOURCE FROM OUTDOORS and VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check...

Page 21: ...mounted on the burner assembly If the temperature around the burner exceeds the set point the ignition control and the gas valve are de energized The operation of this control indicates a malfunction...

Page 22: ...m Source 1 which has the following items 1 12 30 cm length x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing...

Page 23: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 24: ...h low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifications After adjustment check for gas...

Page 25: ...eration Start the system by setting the thermostat above the room temperature Observe the system s response Then use the troubleshooting section in this manual to check the system s operation FURNACE...

Page 26: ...mit switch has opened its normally closed contacts and has remained open for more than five minutes This condition is usually caused by a failed blower motor or blower wheel 12 RED FLASHES This code i...

Page 27: ...the difference in ESP values in the table 0 60 w c 150 Pa 0 50 w c 125 Pa to obtain a percentage 0 58 0 50 0 60 0 50 0 8 Multiply percentage by airflow difference to obtain airflow reduction 0 8 X 70...

Page 28: ...50 1440 1430 1390 1360 1310 1270 1220 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 80...

Page 29: ...640 1550 1460 56 6 55 5 54 7 53 8 51 0 49 8 48 4 46 4 43 9 41 3 Medium 1440 1440 1430 1420 1400 1380 1340 1300 1220 1150 40 8 40 8 40 5 40 2 39 6 39 1 37 9 36 8 34 5 32 6 Low 1220 1230 1230 1230 1200...

Page 30: ...272312 UIM A 0407 30 Unitary Products Group SECTION IX WIRING DIAGRAM FIGURE 31 Wiring Diagram...

Page 31: ...272312 UIM A 0407 Unitary Products Group 31 NOTES...

Page 32: ...t to change without notice Printed in U S A 272312 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167185 UIM C 0806 Unitary 5005 Norman Product York OK Group Drive...

Reviews: