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272312-UIM-A-0407

Unitary Products Group

27

APPLYING FILTER PRESSURE DROP TO 

DETERMINE SYSTEM AIRFLOW

To determine the approximate airflow of the unit with a filter in place, fol-
low the steps below:
1.

Select the filter type.

2.

Select the number of return air openings or calculate the return
opening size in square inches to determine the proper filter pres-
sure drop.

3.

Determine the External System Static Pressure (ESP) without the
filter.

4.

Select a filter pressure drop from the table based upon the number
of return air openings or return air opening size and add to the
ESP from Step 3 to determine the total system static.

5.

If total system static matches a ESP value in the airflow table (i.e.
0.20 w.c. (50 Pa), 0.60 w.c. (150 Pa), etc,) the system airflow cor-
responds to the intersection of the ESP column and Model/Blower
Speed row.

6.

If the total system static falls between ESP values in the table (i.e.
0.58 w.c. (144 Pa), 0.75 w.c. (187 Pa), etc.), the static pressure
may be rounded to the nearest value in the table determining the
airflow using Step 5 or calculate the airflow by using the following
example.

Example: For a 60,000 BTUH (17.58 kW) furnace with a bottom return
opening and operating on high-speed blower, it is found that total sys-
tem static is 0.58” w.c. To determine the system airflow, complete the
following steps:
Obtain the airflow values at 0.50 w.c. (125 Pa) & 0.60 w.c. (150 Pa)
ESP.

Airflow @ 0.50”: 1250 CFM (35.4 m

3

/min)

Airflow @ 0.60”: 1180 CFM (33.4 m

3

/min)

Subtract the airflow @ 0.50 w.c. (125 Pa) from the airflow @ 0.60 w.c.
(150 Pa) to obtain airflow difference.

1180 - 1250 = -70 CFM (-12 m

3

/min)

Subtract the total system static from 0.50 w.c. (125 Pa) and divide this
difference by the difference in ESP values in the table, 0.60 w.c.
(150 Pa) - 0.50 w.c. (125 Pa), to obtain a percentage.
(0.58 - 0.50) / (0.60 - 0.50) = 0.8
Multiply percentage by airflow difference to obtain airflow reduction.
(0.8) X (-70) = -56
Subtract airflow reduction value to airflow @ 0.50 w.c. (125 Pa) to
obtain actual airflow @ 0.58 in. w.c. (144 Pa) ESP.
1250 - 56 = 1194

TABLE 15: 

Filter Performance - Pressure Drop Inches W.C. and (kPa)

Airflow Range

Minimum 

Opening Size

Filter Type

Disposable

Washable Fiber

Pleated

CFM

m

3

/min

 in

2

   

cm

2

In W.C.

kPA

In W.C.

kPA

In W.C.

kPA

0 - 750

0 - 21.4

230

1484

0.01

0.00249

0.01

0.00249

0.15

0.03736

751 - 1000

21.25 - 28.32

330

2129

0.05

0.01245

0.05

0.01245

0.20

0.04982

1001 - 1250

28.33 - 35.40

330

2129

0.10

0.02491

0.10

0.02491

0.20

0.04982

1251 - 1500

35.41 - 42.48

330

2129

0.10

0.02491

0.10

0.02491

0.25

0.06227

1501 - 1750

42.49 - 49.55

380

2452

0.15

0.03736

0.14

0.03487

0.30

0.07473

1751 - 2000

49.56 - 56.63

380

2542

0.19

0.04733

0.18

0.04484

0.30

0.07473

2001 & Above

56.64 - Above

463

2987

0.19

0.04733

0.18

0.04484

0.30

0.07473

TABLE 16: 

Field Installed Accessories - Non Electrical

MODEL NO.

DESCRIPTION

USED WITH

1NP0347

PROPANE (LP) CONVERSION KIT

ALL MODELS

1PS0313

HIGH ALTITUDE PRESSURE SWITCH KIT 

(Does Not Include Orifices)

40, 57, 80, 100 

MBH

1PS0314

120 

MBH

1SR0302

SIDE RETURN FILTER KIT 1” FILTER

ALL MODELS

1SR0200

SIDE RETURN FILTER KIT 1-4” FILTER

ALL MODELS

1BR0114

BOTTOM RETURN FILTER KIT 1” FILTER

14-1/2” CABINETS

1BR0214

BOTTOM RETURN FILTER KIT 1-4” FILTER

14-1/2” CABINETS

1BR0117

BOTTOM RETURN FILTER KIT 1” FILTER

17-1/2” CABINETS

1BR0217

BOTTOM RETURN FILTER KIT 1-4” FILTER

17-1/2” CABINETS

1BR0121

BOTTOM RETURN FILTER KIT 1” FILTER

21” CABINETS

1BR0221

BOTTOM RETURN FILTER KIT 1-4” FILTER

21” CABINETS

1BR0124

BOTTOM RETURN FILTER KIT 1” FILTER

24-1/2” CABINETS

1BR0224

BOTTOM RETURN FILTER KIT 1-4” FILTER

24-1/2” CABINETS

1HF0801

INTERNAL FILTER KIT WITH 1” FIBER FILTER

ALL MODELS

Summary of Contents for FC8T-UH

Page 1: ...DJUSTMENTS 22 WIRING DIAGRAM 30 LIST OF FIGURES Dimensions 6 Typical Attic Installation 7 Typical Suspended Furnace Crawl Space Installation 7 Side Return Cutout Markings 8 Gas Valve 8 Upflow Gas Pipi...

Page 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Page 3: ...d Never store items such as the following on near or in contact with the fur nace 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes or...

Page 4: ...t the specified external static pressure and within the air temperature rise specified on the nameplate Table 2 is a guide for determining whether the rectangular duct system that the furnace is being...

Page 5: ...plenum On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to indi cate the presenc...

Page 6: ...essibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS IMPORTANT This furnace may be install...

Page 7: ...removed and a new plenum installed that is the proper size for the new furnace Attach the return plenum to the furnace inlet duct flanges This is typi cally through the use of S cleat material when a...

Page 8: ...fer to Table 15 SECTION IV GAS PIPING GAS SAFETY IMPORTANT Plan your gas supply before determining the correct gas pipe entry Use 90 degree service elbow s or short nipples and con ventional 90 degree...

Page 9: ...e gas valve body is a very thin casting that cannot take any external pressure Never apply a pipe wrench to the body of the gas valve when installing piping A wrench must be placed on the octag onal h...

Page 10: ...o the proper gas orifice size when the furnace is installed Do not attempt to drill out any orifices to obtain the proper orifice size Drilling out a gas orifice will cause misalignment of the burner...

Page 11: ...ty is corrected Refer to FURNACE DIAGNOSTICS section of the User s Information Maintenance Service Manual provided with this furnace for symptoms of reversed power supply polarity LOW VOLTAGE CONTROL...

Page 12: ...lt Common is optional when used with batteries Thermostat Installer Setup Number 1 System Type must be set to 6 2 Heat 2 Cool Conventional R 24 Volt Hot Heat XFMR W2 Second Stage Heat RC 24 Volt Hot C...

Page 13: ...BSG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor W2 Second Stage Auxiliary Heat W2 Second Stage Auxiliary Heat AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary H...

Page 14: ...gas supplies must be provided as specified with these instruc tions Since the furnaces are side by side with no space between gas supplies must enter on the right and left respectively All gas piping...

Page 15: ...wers will come on in the selected continuous fan speed and will stay on until the G signal is removed SECTION VI VENT SYSTEM VENT SAFETY This Category I furnace is designed for residential application...

Page 16: ...ese instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists of vertically venting one or mo...

Page 17: ...se masonry chimney kits 3 The chimney must extend at least three 3 ft 0 91 cm above the highest point where it passes through a roof of a building and at least two 2 feet higher than any portion of th...

Page 18: ...tion should be located where it will not be affected by wind gusts light snow airborne leaves or allow recirculation of flue gases 4 Termination should be located where it will not be damaged or expos...

Page 19: ...anufacturer s instructions Dampers Louvers and Grilles Canada Only 1 The free area of a supply air opening shall be calculated by sub tracting the blockage area of all fixed louvers grilles or screens...

Page 20: ...horizontally from the burner level of the appliance Refer to COMBUSTION AIR SOURCE FROM OUTDOORS and VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check...

Page 21: ...mounted on the burner assembly If the temperature around the burner exceeds the set point the ignition control and the gas valve are de energized The operation of this control indicates a malfunction...

Page 22: ...m Source 1 which has the following items 1 12 30 cm length x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing...

Page 23: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 24: ...h low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifications After adjustment check for gas...

Page 25: ...eration Start the system by setting the thermostat above the room temperature Observe the system s response Then use the troubleshooting section in this manual to check the system s operation FURNACE...

Page 26: ...mit switch has opened its normally closed contacts and has remained open for more than five minutes This condition is usually caused by a failed blower motor or blower wheel 12 RED FLASHES This code i...

Page 27: ...the difference in ESP values in the table 0 60 w c 150 Pa 0 50 w c 125 Pa to obtain a percentage 0 58 0 50 0 60 0 50 0 8 Multiply percentage by airflow difference to obtain airflow reduction 0 8 X 70...

Page 28: ...50 1440 1430 1390 1360 1310 1270 1220 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 80...

Page 29: ...640 1550 1460 56 6 55 5 54 7 53 8 51 0 49 8 48 4 46 4 43 9 41 3 Medium 1440 1440 1430 1420 1400 1380 1340 1300 1220 1150 40 8 40 8 40 5 40 2 39 6 39 1 37 9 36 8 34 5 32 6 Low 1220 1230 1230 1230 1200...

Page 30: ...272312 UIM A 0407 30 Unitary Products Group SECTION IX WIRING DIAGRAM FIGURE 31 Wiring Diagram...

Page 31: ...272312 UIM A 0407 Unitary Products Group 31 NOTES...

Page 32: ...t to change without notice Printed in U S A 272312 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167185 UIM C 0806 Unitary 5005 Norman Product York OK Group Drive...

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