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272312-UIM-A-0407

Unitary Products Group

7

Horizontal Installations With a Cooling Coil Cabinet

The furnace should be installed with coil cabinet part number specifi-
cally intended for Horizontal application. If a matching cooling coil is
used, it may be placed directly on the furnace outlet and sealed to pre-
vent leakage. Follow the coil instructions for installing the supply ple-
num. For details of the coil cabinet dimensions and installation
requirements, refer to the installation instructions supplied with the coil
cabinet 
Attach the supply plenum to the air conditioning coil cabinet outlet duct
flanges through the use of S cleat material when a metal plenum is
used. The use of an approved flexible duct connector is recommended
on all installations. The connection to the furnace, air conditioning coil
cabinet and the supply plenum should be sealed to prevent air leakage.
The sheet metal should be crosshatched to eliminate any popping of
the sheet metal when the indoor fan is energized.
The minimum plenum height is 12” (30.5 cm). If the plenum is shorter
than 12” (30.5 cm) the turbulent air flow may cause the limit controls not
to operate as designed, or the limit controls may not operate at all. Also
the plastic drain pan in the air conditioning coil can overheat and melt.
Refer to the installation instructions supplied with the air conditioning
coil for additional information.

Horizontal Installations Without a Cooling Coil Cabinet

When installing this appliance, the furnace must be installed so as to
create a closed duct system, the supply duct system must be con-
nected to the furnace outlet and the supply duct system must terminate
outside the space containing the furnace. When replacing an existing
furnace, if the existing plenum is not the same size as the new furnace
then the existing plenum must be removed and a new plenum installed
that is the proper size for the new furnace.
Attach the supply plenum to the furnace outlet duct flanges through the
use of S cleat material when a metal plenum is used. The use of an
approved flexible duct connector is recommended on all installations.
This connection should be sealed to prevent air leakage. The sheet
metal should be crosshatched to eliminate any popping of the sheet
metal when the indoor fan is energized. On all installations without a
coil, a removable access panel is recommended in the outlet duct such
that smoke or reflected light would be observable inside the casing to
indicate the presence of leaks in the heat exchanger. This access cover
shall be attached in such a manner as to prevent leaks.

Residential and Modular Home Horizontal Return Plenum 
Connections

The return duct system must be connected to the furnace inlet and the
return duct system must terminate outside the space containing the fur-
nace. When replacing an existing furnace, if the existing plenum is not
the same size as the new furnace then the existing plenum must be
removed and a new plenum installed that is the proper size for the new
furnace.
Attach the return plenum to the furnace inlet duct flanges. This is typi-
cally through the use of S cleat material when a metal plenum is used.
The use of an approved flexible duct connector is recommended on all
installations. The connection of the plenum to the furnace and all the
ducts connecting to the plenum must be sealed to prevent air leakage.
The sheet metal should be crosshatched to eliminate any popping of
the sheet metal when the indoor fan is energized.
The duct system is a very important part of the installation. If the duct
system is improperly sized the furnace will not operate properly. The
ducts attached to the furnace must be of sufficient size so that the fur-
nace operates at the specified external static pressure and within the air
temperature rise specified on the nameplate.
Attic installations must meet all minimum clearances to combustibles
and have floor support with required service accessibility.

IMPORTANT: 

if an external mounted filter rack is being used see the

instructions provided with that accessory for proper hole cut size.

ATTIC INSTALLATION

This appliance is design certified for line contact when the furnace is
installed in the horizontal left or right position. The line contact is only
permissible between lines that are formed by the intersection of the top
and two sides of the furnace and the building joists, studs or framing.
This line may be in contact with combustible material.

SUSPENDED FURNACE / CRAWL SPACE 

INSTALLATION

The furnace can be hung from floor joists or installed on suitable blocks
or pad. Blocks or pad installations shall provide adequate height to
ensure the unit will not be subject to water damage. Units may also be
suspended from rafters or floor joists using rods, pipe angle supports or
straps. Angle supports should be placed at the supply air end and near
the blower deck. Do not support at return air end of unit. All four sus-
pension points must be level to ensure quite furnace operation. When
suspending the furnace use a secure platform constructed of plywood
or other building material secured to the floor joists. Refer to Figure 3
for typical crawl space installation.

 FIGURE 2:  

Typical Attic Installation

When a furnace is installed in an attic or other insulated space,
keep all insulating materials at least 12 inches (30.5 cm) away from
furnace and burner combustion air openings.

 FIGURE 3:  

Typical Suspended Furnace / Crawl Space Installation

In any application where temperatures below freezing are possible,
see “INSTALLATION IN FREEZING TEMPERATURES” in Section I

RETURN AIR

SEDIMENT

TRAP

GAS PIPING

SUPPLY AIR

VENT (Maintain
required clearances
to combustibles)

LINE CONTACT ONLY PERMISSIBLE
BETWEEN LINES FORMED BY THE
INTERSECTION OF FURNACE TOP
AND TWO SIDES AND BUILDING
JOISTS, STUDS OR FRAMING

12”

30” MIN.
WORK AREA

FILTER RACK
MUST BE A MINIMUM
DISTANCE
OF 18” (45.7 cm)
FROM THE
FURNACE

12”

SHEET METAL
IN FRONT OF
FURNACE
COMBUSTION AIR
OPENINGS IS
RECOMMENDED

ANGLE IRON
BRACKET

6” MIN. BETWEEN
ROD & FRONT OF FURNACE

1” MAX. BETWEEN
ROD & BACK OF FURNACE

SUPPORT
BRACKET

Summary of Contents for FC8T-UH

Page 1: ...DJUSTMENTS 22 WIRING DIAGRAM 30 LIST OF FIGURES Dimensions 6 Typical Attic Installation 7 Typical Suspended Furnace Crawl Space Installation 7 Side Return Cutout Markings 8 Gas Valve 8 Upflow Gas Pipi...

Page 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Page 3: ...d Never store items such as the following on near or in contact with the fur nace 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes or...

Page 4: ...t the specified external static pressure and within the air temperature rise specified on the nameplate Table 2 is a guide for determining whether the rectangular duct system that the furnace is being...

Page 5: ...plenum On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to indi cate the presenc...

Page 6: ...essibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS IMPORTANT This furnace may be install...

Page 7: ...removed and a new plenum installed that is the proper size for the new furnace Attach the return plenum to the furnace inlet duct flanges This is typi cally through the use of S cleat material when a...

Page 8: ...fer to Table 15 SECTION IV GAS PIPING GAS SAFETY IMPORTANT Plan your gas supply before determining the correct gas pipe entry Use 90 degree service elbow s or short nipples and con ventional 90 degree...

Page 9: ...e gas valve body is a very thin casting that cannot take any external pressure Never apply a pipe wrench to the body of the gas valve when installing piping A wrench must be placed on the octag onal h...

Page 10: ...o the proper gas orifice size when the furnace is installed Do not attempt to drill out any orifices to obtain the proper orifice size Drilling out a gas orifice will cause misalignment of the burner...

Page 11: ...ty is corrected Refer to FURNACE DIAGNOSTICS section of the User s Information Maintenance Service Manual provided with this furnace for symptoms of reversed power supply polarity LOW VOLTAGE CONTROL...

Page 12: ...lt Common is optional when used with batteries Thermostat Installer Setup Number 1 System Type must be set to 6 2 Heat 2 Cool Conventional R 24 Volt Hot Heat XFMR W2 Second Stage Heat RC 24 Volt Hot C...

Page 13: ...BSG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor W2 Second Stage Auxiliary Heat W2 Second Stage Auxiliary Heat AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary H...

Page 14: ...gas supplies must be provided as specified with these instruc tions Since the furnaces are side by side with no space between gas supplies must enter on the right and left respectively All gas piping...

Page 15: ...wers will come on in the selected continuous fan speed and will stay on until the G signal is removed SECTION VI VENT SYSTEM VENT SAFETY This Category I furnace is designed for residential application...

Page 16: ...ese instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists of vertically venting one or mo...

Page 17: ...se masonry chimney kits 3 The chimney must extend at least three 3 ft 0 91 cm above the highest point where it passes through a roof of a building and at least two 2 feet higher than any portion of th...

Page 18: ...tion should be located where it will not be affected by wind gusts light snow airborne leaves or allow recirculation of flue gases 4 Termination should be located where it will not be damaged or expos...

Page 19: ...anufacturer s instructions Dampers Louvers and Grilles Canada Only 1 The free area of a supply air opening shall be calculated by sub tracting the blockage area of all fixed louvers grilles or screens...

Page 20: ...horizontally from the burner level of the appliance Refer to COMBUSTION AIR SOURCE FROM OUTDOORS and VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check...

Page 21: ...mounted on the burner assembly If the temperature around the burner exceeds the set point the ignition control and the gas valve are de energized The operation of this control indicates a malfunction...

Page 22: ...m Source 1 which has the following items 1 12 30 cm length x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing...

Page 23: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 24: ...h low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifications After adjustment check for gas...

Page 25: ...eration Start the system by setting the thermostat above the room temperature Observe the system s response Then use the troubleshooting section in this manual to check the system s operation FURNACE...

Page 26: ...mit switch has opened its normally closed contacts and has remained open for more than five minutes This condition is usually caused by a failed blower motor or blower wheel 12 RED FLASHES This code i...

Page 27: ...the difference in ESP values in the table 0 60 w c 150 Pa 0 50 w c 125 Pa to obtain a percentage 0 58 0 50 0 60 0 50 0 8 Multiply percentage by airflow difference to obtain airflow reduction 0 8 X 70...

Page 28: ...50 1440 1430 1390 1360 1310 1270 1220 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 80...

Page 29: ...640 1550 1460 56 6 55 5 54 7 53 8 51 0 49 8 48 4 46 4 43 9 41 3 Medium 1440 1440 1430 1420 1400 1380 1340 1300 1220 1150 40 8 40 8 40 5 40 2 39 6 39 1 37 9 36 8 34 5 32 6 Low 1220 1230 1230 1230 1200...

Page 30: ...272312 UIM A 0407 30 Unitary Products Group SECTION IX WIRING DIAGRAM FIGURE 31 Wiring Diagram...

Page 31: ...272312 UIM A 0407 Unitary Products Group 31 NOTES...

Page 32: ...t to change without notice Printed in U S A 272312 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167185 UIM C 0806 Unitary 5005 Norman Product York OK Group Drive...

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