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2

Unitary Products Group

035-16192-001-A-1001

E

1

F

B

2

5

8

A

PRODUCT NOMENCLATURE

PRODUCT GENERATION

1 = First Generation

PRODUCT CATEGORY

E = Split-System Heat Pump

Outdoor Unit

PRODUCT IDENTIFIER

FB = Outdoor Unit

VOLTAGE CODE

25 = 208/230-3-60
46 = 460-3-60

NOMINAL COOLING

CAPACITY

180 = 15 Ton
240 = 20 Ton

FACTORY INSTALLED HEAT

A = Not Applicable

1

0

TABLE OF CONTENTS

GENERAL

.............................................................................

1

REFERENCE .............................................................................

1

INSPECTION .............................................................................

1

NOMENCLATURE......................................................................

2

INSTALLATION

LIMITATIONS .............................................................................

3

LOCATION

Roof-Top Locations.............................................................

3

Ground Level Locations......................................................

3

RIGGING AND HANDLING ........................................................

3

CLEARANCES ...........................................................................

4

COMPRESSOR CRANKCASE HEATER ...................................

4

POWER AND CONTROL WIRING

Power Wiring ......................................................................

4

Control Wiring .....................................................................

4

REFRIGERANT PIPING

General Guidelines .............................................................

7

Line Sizing ..........................................................................

7

Service Valves ....................................................................

7

Installation...........................................................................

7

EXTENDING THE SERVICE PORTS.........................................

9

EVACUATING AND CHARGING ................................................

9

BALANCE POINT SETTING.......................................................

9

ALTERNATE CHARGING METHODS........................................ 10

OPERATION

GENERAL

............................................................................. 11

SYSTEM SEQUENCE OF OPERATION

Cooling Operation............................................................... 11
Heating Operation............................................................... 12
Defrost Cycle ...................................................................... 12
Operation Below 0

°

F........................................................... 13

Emergency Heat Operation ................................................ 13

START-UP

CRANKCASE HEATER (10 Ton Unit Only) ................................ 14
PRE-START CHECK .................................................................. 14
INITIAL START-UP ..................................................................... 14
SAFETY FEATURES.................................................................. 14
SECURE OWNER'S APPROVAL ............................................... 14

MAINTENANCE

CLEANING

............................................................................. 14

LUBRICATION............................................................................ 14
REPLACEMENT PARTS ............................................................ 14
NOTICE TO OWNER.................................................................. 14

LIST OF FIGURES

Figure

No.

Description

Page

1

Center of Gravity ..................................................

3

2

Typical Rigging.....................................................

4

3

Typical Field Wiring ..............................................

5

4

Unit Dimensions & Clearances ............................

6

5

Extending The Service Ports................................ 10

6

Refrigerant Flow Diagram .................................... 11

7

Charging Curves EFB180A.................................. 15

8

Charging Curves EFB240A.................................. 15

9

Heating Mode Charging Chart At 4800 CFM ....... 16
EFB180A

10

Heating Mode Charging Chart At 6000 CFM ....... 16
EFB180A

11

Heating Mode Charging Chart At 6600 CFM ....... 17
EFB180A

12

Heating Mode Charging Chart At 6400 CFM ....... 17
EFB240A

13

Heating Mode Charging Chart At 7000 CFM ....... 18
EFB 240A

14

Heating Mode Charging Chart At 7600 CFM ....... 18
EFB 240A

LIST OF TABLES

Table

No.

Description

Page

1

Unit Application Data............................................

3

2

Physical Data .......................................................

4

3

Electrical Data ......................................................

5

4

Suction Lines........................................................

7

5

Liquid Lines ..........................................................

8

6

Refrigerant Line Charge.......................................

8

Summary of Contents for E1FB180

Page 1: ...cycle plus a check valve to provide the proper flow of refrigerant through the unit during both the cooling and heating cycles All controls are located in the front of the unit and are readily access...

Page 2: ...g Operation 11 Heating Operation 12 Defrost Cycle 12 Operation Below 0 F 13 Emergency Heat Operation 13 START UP CRANKCASE HEATER 10 Ton Unit Only 14 PRE START CHECK 14 INITIAL START UP 14 SAFETY FEAT...

Page 3: ...on re quirements GROUND LEVEL LOCATIONS The units must be installed on a substantial base that will not settle Any strain on the refrigerant lines may cause a refriger ant leak Aone piece concrete sla...

Page 4: ...he dis connect switch and the unit Refer to Figure 4 for the location of the power wire access opening through the front of the unit This opening will re quire a field supplied conduit fitting The fie...

Page 5: ...1 System 2 Power Supply Power Supply Maximum Fuse Size 1 Minimum Wire Size AWG 2 Maximum Wire Length feet 3 Minimum Disconnect Amps E1FB180A25 208 230 3 60 32 1 195 0 32 1 195 0 208 230 1 60 1 4 7 1...

Page 6: ...Bottom2 0 1 Units must be installed outdoors Overhanging structures or shrubs should not obstruct condenser air discharge 2 Adequate snow clearance must be provided if winter operation is expected Co...

Page 7: ...t be designed for the pressure drop due to both friction loss and vertical rise If the total pressure drop exceeds 40 psi some refrigerant may flash before it reaches the thermal expansion valve This...

Page 8: ...left on these surfaces may lead to a future system malfunction NOTE Use only copper tubing that has been especially cleaned and dehydrated for refrigerant use If the tub ing has been open for an exte...

Page 9: ...d EXTENDING THE SERVICE PORTS Refer to Fig 5 1 Loosen the screws that secure the service ports in shipping position 2 Push the service ports through the corner post 3 Tighten the screws to secure the...

Page 10: ...or the outdoor unit the indoor unit and the refrig erant lines using information in Tables 2 Physi cal Data and 6 Refrigerant Line Charge Using the charging procedures outlined above weigh the require...

Page 11: ...diagram COOLING OPERATION 1 The following controls will be energized through terminal O on the thermostat to put the system in the cooling mode Relays RY3 RY4 RY5 and RY6 2 If the fan switch on the t...

Page 12: ...hermostat will cycle the unit to satisfy the heating re quirements of the conditioned space 5 After the unit has shutdown from a heating cycle or a power interruption the anti short cycle feature of t...

Page 13: ...the room thermostat same as described under Item 8 of HEATING OPERA TION 2 The indoor section blower operation will be controlled by the first stage heating TH1 of the room thermostat if the fan switc...

Page 14: ...Check for any abnormal noises and or vibrations and make the necessary adjustments to correct e g fan blade touching shroud refrigerant lines hitting on sheet metal etc 8 After the unit has been oper...

Page 15: ...0 Suction Pressure psig Discharge Pressure psig 115 F 105 F 95 F 85 F 75 F ODDB 150 200 250 300 350 400 450 50 60 70 80 90 Suction Pressure psig Discharge Pressure psig 115 F 105 F 95 F 85 F 75 F ODDB...

Page 16: ...180A 50 100 150 200 250 300 350 400 30 40 50 60 70 80 90 Suction Pressure psig Discharge Pressure psig 80 F 70 F 60 F IDDB FIG 10 HEATING MODE CHARGING CHART AT 6000 CFM EFB180A 50 100 150 200 250 300...

Page 17: ...B180A 50 100 150 200 250 300 350 400 30 40 50 60 70 80 90 Suction Pressure psig Discharge Pressure psig 80 F 70 F 60 F IDDB FIG 12 HEATING MODE CHARGING CHART AT 6400 CFM EFB240A 50 100 150 200 250 30...

Page 18: ...EFB240A 50 100 150 200 250 300 350 30 40 50 60 70 80 90 Suction Pressure psig Discharge Pressure psig 80 F 70 F 60 F IDDB FIG 14 HEATING MODE CHARGING CHART AT 7600 CFM EFB240A 50 100 150 200 250 300...

Page 19: ...NOTES Unitary Products Group 19 035 16192 001 A 1001...

Page 20: ...up 5005 York Drive Norman Oklahoma 73069 Subject to change without notice Printed in U S A Copyright by York International Corporation 2001 All Rights Reserved Code SBY 035 16192 001 A 1001 Supersedes...

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