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through the defrost control boards and safety switches to
energize relays RY1 and RY2, which in turn will energize
contactors 1M & 3M, starting the compressors. Contactors
2M and 4M are energized through the NO contacts on auxil-
iary contactors 1M-AUX and 3M-AUX in order to start the
outdoor fan motors.

4. Relays RY1 and RY2 prevent the electric heat accessory

referenced as standby electric heat from being utilized
whenever the compressor is in operation. This part of the
circuit is covered under HEATING OPERATION.

5. The thermostat will cycle the unit to satisfy the cooling re-

quirements of the conditioned space.

6. After the unit has shutdown from a cooling cycle or a power

interruption, the anti-short cycle feature of the defrost con-
trol board will not permit the unit to restart for 5 minutes.
This feature prevents the unit from short cycling.

7. If the discharge pressure reaches 398 psig, the HP1 or HP2

control will open and the defrost control board will lock out
the compressor. If the discharge temperature reaches
255

°

F, TH2 or TH4 thermostat will open and the defrost

control board will lock out the compressor. If the suction
pressure falls to 7 psig, LP1 or LP2 will open and the defrost
control board will lock out the compressor.

8. If the control that caused the lockout has automatically re-

set, the unit can be restarted by one of the following:

a. Turning the system switch on the thermostat to the

“OFF” position and back to the “COOLING” position.

b. Increasing the set point on the thermostat above the

temperature in the conditioned space and then return-
ing it to its original setting.

c. Opening and closing the power supply main disconnect

switch.

IN ALL THREE RESET METHODS DESCRIBED ABOVE,
A FIVE MINUTE TIME DELAY WILL TAKE PLACE AFTER
THE RESET BEFORE THE UNIT WILL RESTART.

HEATING OPERATION

1. Reversing valve is de-energized and the system will be in

the heating mode.

2. If the fan switch on the thermostat is in the “ON” position, in-

door section blower motor contactor 10M will be energized
through terminal G to provide continuous blower operation.
If the switch is in “AUTO” position, the blower will operate
only when thermostat calls for heating operation.

3. When TH1 of the thermostat closes for first-stage heat, a

circuit is made for the Y terminal on DC1 and DC2 through
the defrost control boards and safety switches to energize
relays RY1 and RY2, which in turn will energize contactors
1M and 3M, starting the compressors. Contactors 2M and
4M are energized through the NO contacts on auxiliary con-
tactors 1M-AUX and 3M-AUX in order to start the outdoor
fan motors.

4. The thermostat will cycle the unit to satisfy the heating re-

quirements of the conditioned space.

5. After the unit has shutdown from a heating cycle or a power

interruption, the anti-short cycle feature of the defrost con-
trol board will not permit the unit to restart for 5 minutes.
This feature prevents the unit from short cycling.

6. If the discharge pressure reaches 398 psig, the HP1 or HP2

control will open and the defrost control board will lock out
the compressor. If the discharge temperature reaches
255

°

F, TH2 or TH4 thermostat will open and the defrost

control board will lock out the compressor. If the suction
pressure falls to 7 psig, LP1 or LP2 will open and the defrost
control board will lock out the compressor.

7. If the control that caused the lockout has automatically re-

set, the unit can be restarted by one of the following:

a. Turning the system switch on the thermostat to the

“OFF” position and back to the “HEATING” position.

b. Decreasing the set point on the thermostat below the

temperature in the conditioned space and then return-
ing it to its original setting.

c. Opening and closing the power supply main disconnect

switch.

IN ALL THREE RESET METHODS DESCRIBED
ABOVE, A FIVE MINUTE TIME DELAY WILL TAKE
PLACE AFTER THE RESET BEFORE THE UNIT WILL
RESTART.

8. Standby electric heat will be controlled by second stage

TH2 of the thermostat and is controlled through low voltage
terminal W1. The standby portion of electric heat cannot
operate because relays RY1 and RY2 are energized,
opening the circuit to W1, whenever the compressor is op-
erating.

9. When second stage heating TH2 is satisfied, the standby

heaters will be de-energized.

DEFROST CYCLE

When condensate freezes on the outdoor coil during heating
operation, it must be defrosted before it blocks the flow of air

across the coil.

1. A defrost cycle will be initiated by the defrost control board's

demand defrost feature which senses both time and out-
door coil temperatures.

2. When the defrost cycle is initiated, the unit operates as fol-

lows:

a. Relays RY3 and RY5 will be energized causing the re-

versing valve solenoids to be energized causing the
unit to switch to the cooling cycle.

b. Contacts in the DC1 and DC2 will open and de-

energize contactors 2M and 4M, causing the outdoor
fan motors to shut down.

c. Standby heat will be energized through contacts in DC1

and DC2. The operation of standby electric heat will
prevent cold drafts in the conditioned space.

3. The defrost cycle will be terminated when:

a. the liquid temperature exceeds 90

°

F, or

b. 10 minutes have passed since defrost initiation.

The 10 minute cycle time (independent of liquid line tem-
perature) is controlled by the defrost control board.

4. At defrost termination, the unit returns to the normal heat-

ing operation.

12

Unitary Products Group

035-16192-001-A-1001

Summary of Contents for E1FB180

Page 1: ...cycle plus a check valve to provide the proper flow of refrigerant through the unit during both the cooling and heating cycles All controls are located in the front of the unit and are readily access...

Page 2: ...g Operation 11 Heating Operation 12 Defrost Cycle 12 Operation Below 0 F 13 Emergency Heat Operation 13 START UP CRANKCASE HEATER 10 Ton Unit Only 14 PRE START CHECK 14 INITIAL START UP 14 SAFETY FEAT...

Page 3: ...on re quirements GROUND LEVEL LOCATIONS The units must be installed on a substantial base that will not settle Any strain on the refrigerant lines may cause a refriger ant leak Aone piece concrete sla...

Page 4: ...he dis connect switch and the unit Refer to Figure 4 for the location of the power wire access opening through the front of the unit This opening will re quire a field supplied conduit fitting The fie...

Page 5: ...1 System 2 Power Supply Power Supply Maximum Fuse Size 1 Minimum Wire Size AWG 2 Maximum Wire Length feet 3 Minimum Disconnect Amps E1FB180A25 208 230 3 60 32 1 195 0 32 1 195 0 208 230 1 60 1 4 7 1...

Page 6: ...Bottom2 0 1 Units must be installed outdoors Overhanging structures or shrubs should not obstruct condenser air discharge 2 Adequate snow clearance must be provided if winter operation is expected Co...

Page 7: ...t be designed for the pressure drop due to both friction loss and vertical rise If the total pressure drop exceeds 40 psi some refrigerant may flash before it reaches the thermal expansion valve This...

Page 8: ...left on these surfaces may lead to a future system malfunction NOTE Use only copper tubing that has been especially cleaned and dehydrated for refrigerant use If the tub ing has been open for an exte...

Page 9: ...d EXTENDING THE SERVICE PORTS Refer to Fig 5 1 Loosen the screws that secure the service ports in shipping position 2 Push the service ports through the corner post 3 Tighten the screws to secure the...

Page 10: ...or the outdoor unit the indoor unit and the refrig erant lines using information in Tables 2 Physi cal Data and 6 Refrigerant Line Charge Using the charging procedures outlined above weigh the require...

Page 11: ...diagram COOLING OPERATION 1 The following controls will be energized through terminal O on the thermostat to put the system in the cooling mode Relays RY3 RY4 RY5 and RY6 2 If the fan switch on the t...

Page 12: ...hermostat will cycle the unit to satisfy the heating re quirements of the conditioned space 5 After the unit has shutdown from a heating cycle or a power interruption the anti short cycle feature of t...

Page 13: ...the room thermostat same as described under Item 8 of HEATING OPERA TION 2 The indoor section blower operation will be controlled by the first stage heating TH1 of the room thermostat if the fan switc...

Page 14: ...Check for any abnormal noises and or vibrations and make the necessary adjustments to correct e g fan blade touching shroud refrigerant lines hitting on sheet metal etc 8 After the unit has been oper...

Page 15: ...0 Suction Pressure psig Discharge Pressure psig 115 F 105 F 95 F 85 F 75 F ODDB 150 200 250 300 350 400 450 50 60 70 80 90 Suction Pressure psig Discharge Pressure psig 115 F 105 F 95 F 85 F 75 F ODDB...

Page 16: ...180A 50 100 150 200 250 300 350 400 30 40 50 60 70 80 90 Suction Pressure psig Discharge Pressure psig 80 F 70 F 60 F IDDB FIG 10 HEATING MODE CHARGING CHART AT 6000 CFM EFB180A 50 100 150 200 250 300...

Page 17: ...B180A 50 100 150 200 250 300 350 400 30 40 50 60 70 80 90 Suction Pressure psig Discharge Pressure psig 80 F 70 F 60 F IDDB FIG 12 HEATING MODE CHARGING CHART AT 6400 CFM EFB240A 50 100 150 200 250 30...

Page 18: ...EFB240A 50 100 150 200 250 300 350 30 40 50 60 70 80 90 Suction Pressure psig Discharge Pressure psig 80 F 70 F 60 F IDDB FIG 14 HEATING MODE CHARGING CHART AT 7600 CFM EFB240A 50 100 150 200 250 300...

Page 19: ...NOTES Unitary Products Group 19 035 16192 001 A 1001...

Page 20: ...up 5005 York Drive Norman Oklahoma 73069 Subject to change without notice Printed in U S A Copyright by York International Corporation 2001 All Rights Reserved Code SBY 035 16192 001 A 1001 Supersedes...

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