45
Table 12.2 Fault Analyses (Continued)
No. Fault
Cause
Remedy
5
Arc does not start. High voltage is not
obtained.
Refer to No. 4.
−
Gas flow stops by
turning OFF the
power supply
switch.
Gas circuit failure
Check the printed board (MB2).
6
Gas does not
stop.
Gas flow does not
stop even by
turning OFF the
power supply
switch.
Foreign matters in magnetic valve
MV
Check the magnetic valve MV. Replace
it if necessary.
7
Current adjustment does not work.
Current reference signal failure
Current adjusting VR failure
Printed board improper contact or
disconnection
Check the current reference signal.
Check the current adjusting VR.
Check the set voltage.
Check the printed board (MX).
Diode (REC1) breakage
Check the diode. Replace it if necessary.
8
Power supply switch trips and cannot be
turned ON.
Secondary side transistor (UP, UN,
VP, VN) breakage
Check the transistors (UP, UN, VP, and
VN). Replace them if necessary.
Rated operatonal ratio exceeded
Use within the rated operational ratio.
Input voltage excessive
Use at rated input voltage.
9
Fault indicator lamp flashes.
Short of cooling water pressure
Check the piping system.
10
Fault indicator lamp lights.
Excessive current flows in the
primary circuit.
Check the transistors (UP, UN, VP, VN),
the drive mold (DM15C), and the diodes
(S21 to S24). Replace them if necessary.
Pulse selector switch is set to NO or
switch failure
Check the switch. Replace it if
necessary.
11
Pulse welding is
disabled.
Other operations
can be performed.
Printed board failure
Check the printed board (MB2).
Summary of Contents for MOTOWELD-T300D
Page 14: ...14 Fix the gas regulator to prevent it from falling Gas regulator Gas regulator stand...
Page 56: ...56 14 Connection Diagrams 14 1 Connection System Diagram...
Page 59: ...59 15 Lists of Service Components...
Page 60: ...60 Fig 15 1 YWE T30D Front Face Fig 15 2 YWE T30D Rear Face...
Page 63: ...63 Fig 15 3 YWE T30A D 0 Right Side Face Fig 15 3 YWE T30D Right Side Fade...
Page 65: ...65 Fig 15 4 YWE T30D Left Side Face...
Page 67: ...67 Fig 15 5 YWE T30D Base Section...
Page 69: ...69 Fig 15 6 YWE T30D Compartment Barrier Section...