Yamato DP-6700 Page 53 Technical Manual Download

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YCO-201008

DP-6700

Technical Manual

Chapter 4 Procedures for maintenance, inspection and other responses

4-1

If a problem occurs before the sale, take necessary actions in accordance with the procedures for

maintenance, inspection and other responses.

The column of "Possible cause to be checked" shows several examples that may cause respective

problems. If you cannot identify the cause of the problem, inspect all the possible areas mentioned in

the column in order.

If the problem still persists after taking the actions described in the table, request us to repair the unit.

At the time, please let us know detailed information of the problem.

Summary of Contents for DP-6700

Page 1: ...US Version YAMATO SCALE CO LTD YAMATO CORPORATION 1775 S Murray Blvd Colorado Springs CO 80916 USA Tel 719 591 1500 Fax 719 591 1045 YAMATO TECH CORPORATION 112 19425 Langley By Pass Surrey B C V3S 6K1 Canada Tel 604 533 2338 Fax 604 533 0827 www YamatoCorp com ...

Page 2: ...YCO 201008 DP 6700 Technical Manual ...

Page 3: ...of initial parameters values before shipment by scale type and weighing capacity 1 14 1 3 5 Initializtion of CPU board 1 22 1 3 6 Span adjustment calibration 1 24 1 4 Wiring diagram 1 25 1 5 Error Code 1 26 Chapter 2 Communication option 2 1 2 1 How to make the settings for optional communication 2 1 2 1 1 Parameter values when using communication options 2 1 2 1 2 Overview of ZBee communication o...

Page 4: ...acity 1 The DP 6700 series supports two types of power sources 6VDC D Series batteries and optional AC adaptor 2 The dedicated AC adaptor must be used NOTE To prevent leakage of battery fluid never use the AC adaptor in combinatin with the batteries Chapter 1 Adjustment method 1 1 ...

Page 5: ...YCO 201008 DP 6700 Technical Manual 1 2 Appearance and name section 1 2 1 Appearance and names of sections 1 2 Chapter 1 Adjustment method ...

Page 6: ...those for standard products 300 4 0 0 8 9 0 17kg 1 3 Chapter 1 Adjustment method Fixing material for display unit Plastic bag Display unit Fixing material for display unit A Operation manual Main body cover Weighing section Bottom pad for main body Spacer Bottom pad for main body Front fixing material Front fixing material Front fixing material ...

Page 7: ...YCO 201008 DP 6700 Technical Manual 1 4 1 2 3 Display unit and key operation Chapter 1 Adjustment method ...

Page 8: ...djustment method 1 3 1 How to enter test mode and meanings of panel indications NOTE In case of verified model it is necessary to break the seal before accessing a deep set switch Once breaking the seal the verification become invalid 1 3 2 How to display internal count Figure 1 1 Display in Test mode ...

Page 9: ...In test mode the following types of the internal count are displayed When the key is pressed the interal count power supply voltage display cheeck and others are cyclically shown on the panel in the following order Chapter 1 Adjustment method ...

Page 10: ...er to exit parameter mode 1 User Parameter Mode to configure communication functions multifunction and others Related page Page 1 10 2 System Parameter Mode to set stability detection and others The user parameters and intended for users to change the functions of the scale according to the user specifications The following parameters from 01 to 29 and d0 to F0 can be set confirmed and changed Whe...

Page 11: ... Weight Flicker at Acceptable Weight Flicker at Over Weight Flicker at Under Over Weight Flickers according to the Parameters 03 Settings 8 Grading Method 000 001 002 003 Additive Normal Grading Subtractive Grading Default Additive Matrix Combination Option Subtractive Matrix Combination Option 9 Gravity Compensation Depnding on 47 000 001 029 030 210 No Compensation Prohibit to Set Acceleration o...

Page 12: ...001 008 No Function Displaying Send for the designated time 001 Default 24 Unit at Power On Valid at 41 002 000 001 002 003 kg g lb oz lb oz 25 Brightness of LED Lamp 000 001 002 Low Dull Default Middle High Keen 26 Date Time for Communication 000 001 No Date and Time are Sent Date and Time are Sent 27 Setting Value Print for Multi Function 000 001 No setting Value is Printed Setting Value is Prin...

Page 13: ...ter Press key to go to the next parameter To change the setup vaue enter a new value and go to the next parameter Make sure to go to the next parameter to enable the new value If you exit before moving to the next parameter the system dis cards the entered value Going back to the previous parameter To go back to the previous parameter press the key while holding down the key 1 operation for parame...

Page 14: ... B1 to C3 can be set confirmed and changed In this mode 1 user parameters fromt 01 to 29 can be set confirmed and changed To switch to dealer parameter mode you must switch to test mode first See 1 3 1 How to enter test mode and meanings of panel indications on Page 1 5 for switching to test mode When you replace the CPU board make sure to check if the parameters settings are correct referring to ...

Page 15: ...3 1 How to enter test mode and meanings of panel indications on Page 1 5 When the internal count is shown on the panel press the key while holding down the key and it switches to dealer mode Going to the next parameter Press key to go to the next parameter To change the setup value enter a new value and go to the next parameter Make sure to go to the next parameter to enable the new value If you e...

Page 16: ...it for the parameter stays on the panel in spite of the operation Returning to test mode Press the key while holding down the key and it returns to test mode Note Turn off the power and restart to make changes effective 3 Factory Parameter Mode to set increment area default values and others Related pages Page 1 5 1 3 1 How to enter test mode and meanings of panel indications Page 1 22 1 3 6 Span ...

Page 17: ...t 50 FS 2 Capacities Increment change at 80 FS 2 Capacities Increment change at 64 FS 2 Capacities Increment change at 40 FS 2 Capacities 43 Weighning Capacity Mantissa 000 099 44 Weighing Capacity Index 001 004 45 Increment of Small Capacity 000 001 002 003 004 005 006 007 1 2 5 10 20 50 100 200 46 Location of Decimal Point 000 001 002 003 004 0 0 0 0 00 0 000 0 0000 47 Testing for Certification ...

Page 18: ...00 70 Zero point range for full capacity 000 100 Set zero point range in for full scale 71 Zero point range plus side 000 100 Value on plus side within the setting range on 70 72 Tare clear by reset key 000 001 Not clear tare value by pressing zero reset key Clear tare value by pressing zero reset key 73 Zero tracking timing 000 001 015 No zero tracking Zero tracking at the specified interval Coun...

Page 19: ... set at span adjustment Prohibit to change 95 Span coefficent 3 small 000 255 Automatically set at span adjustment Prohibit to change 96 Span coefficient 1 middle 000 255 Automatically set at span adjustment Prohibit to change 97 Span coefficient 2 middle 000 255 Automatically set at span adjustment Prohibit to change 98 Span coefficient 3 middle 000 255 Automatically set at span adjustment Prohib...

Page 20: ...Recommended calibration method 002 003 004 005 006 007 Using 2 points zero point and full capacity Using 3 points zero 1 2 cap and full capacity Using 4 points zero 1 2 cap full cap and 1 2 cap on return Using 4 points zero 500 increments 1 2 cap and full cap Using 4 points zero 500 increments 2 3 cap and full cap Using 4 points zero 1 3 cap 2 3 cap and full cap C9 129 Store display hold mode 000 ...

Page 21: ... by 1 continously If the current value is 0 the maximum value appers 10 operation for parameter value Press the key while holding down the key to incre ment the parameter value by 10 If the settings range of the parameter is less than 10 the op eration is enabled and 000 stays on the panel in the spite of the operation 10 operation for parameter value Press the key while holding down the key to de...

Page 22: ...n the system parameter B0 corresponding to the type of your scale Then make necessary chang es and confirm that the parameter values are equal to those in the table Refer to 1 3 5 Initialization of CPU on Page 1 20 for the initalization of the board User Parameter No Item 30 kg 60lb 960oz 60kg 150lb 2400oz 150kg 300lb 4800oz 1 Function Select 0 0 0 2 Number of Grading Ranks 6 6 6 3 Buzzer 0 0 0 4 ...

Page 23: ...ter 1 3 3 3 B2 112 Moving average filter 2 4 4 4 B3 113 Moving average filter 3 5 5 5 B4 114 Moving average filter 4 0 0 0 C0 120 Load Unload Judge 4 4 4 C1 121 Buzzer at data transmission 1 1 1 C2 122 One time addition 1 1 1 Factory Parameter No Item 30kg 60lb 960oz 60kg 150lb 2400oz 150kg 300lb 4800oz 40 Gravity compensation 106 106 106 41 Scale Mode 2 2 2 42 Multi increments 0 0 0 43 Weighing c...

Page 24: ... 1 1 1 82 Checkingweighing function 1 1 1 83 Grading function 1 1 1 84 Counting function 1 1 1 85 Display hold function 0 0 0 86 Time of display hold 0 0 0 87 Adding weight operation 0 0 0 88 Time delay for span adjust ment 2 2 2 90 Mechanical zero 1 Auto Auto Auto 91 Mechanical zero 2 Auto Auto Auto 92 Mechanical zero 3 Auto Auto Auto 93 Span coefficient 1 small Auto Auto Auto 94 Span coefficient...

Page 25: ...3 5 Initializtion of CPU board Related pages Page 1 5 1 3 1 How to enter test mode and meanings of panel indications Page 1 13 3 Factory Parameter Mode to set increment area default values and others Page 1 17 1 3 4 List of initial parameter values before shipment by scale type weighing capacity If you replace the CPU board you need to initialize the board Initialize the CPU board according to the...

Page 26: ...he next parameter to enable the new value After displaying b as shown in the right figure keep pressing the key until the power turned off To display Pro as show in the figure turn on the power while holding the key down Press the key while holding the key down then Pro appears as shown in the right figure and the initialization starts According to the progress of the initialization figures appear...

Page 27: ...carry out the following procedure for span adjustment Get the weights for 500 increments 1 2 weighing capacity and full weighing capacity to perform span adjustment For example to calibrate the scale with weighing capacity of 30kg 2 sets of weights total ing 15kg and a 5000g weight are necessary Caution Span adjustment may not be made properly in a place exposed to vibrations or wind therefore avo...

Page 28: ...YCO 201008 DP 6700 Technical Manual 1 25 Chapter 1 Adjustment method ...

Page 29: ...YCO 201008 DP 6700 Technical Manual 1 26 Chapter 1 Adjustment method ...

Page 30: ...YCO 201008 DP 6700 Technical Manual 1 4 Wiring diagram 1 27 Chapter 1 Adjustment method ...

Page 31: ...YCO 201008 DP 6700 Technical Manual 1 28 1 5 Error Code The error codes are defined as follows Chapter 1 Adjustment method ...

Page 32: ...YCO 201008 DP 6700 Technical Manual 1 29 Chapter 1 Adjustment method ...

Page 33: ...YCO 201008 DP 6700 Technical Manual 1 30 Chapter 1 Adjustment method ...

Page 34: ...hapter 2 Communication option 2 1 2 1 How to make the settings for optional communication 2 1 1 Parameter values when using communication options To use a communication option change some parameters manually as shown in the following table ...

Page 35: ...th the coordinator Unlike the Bluetooth communication no pairing is required between a coordinator and a scale A coor dinator is capable of communicating with any scale that are detected by it One coordinator can communicate with up to 10 scales If more scales are needed to connect to the communication network or the distance between a coordinator and a scale is too long to establish communication...

Page 36: ... the scale 2 Factors in obstructing communications ZBee uses a frequency band of 2 4Ghz and the radio waves are high in directivity and poor in avoid ing an obstacle Because they are easily absorbed in water the communication distance reduces in a highly humid environment The human body is largely made up of water so it absorbs radio waves If the distance between two devices is close to the limit ...

Page 37: ... If routers are added for communication of a very long distance the network can support up to the 5 hops Routers can be installed in a networking layout and each router allows up to 5 layers of re lays It is most recommended to install scales within 10 m radius of a router The routers are not waterproof and a waterproof box is available as an option ...

Page 38: ...YCO 201008 DP 6700 Technical Manual Chapter 3 How to disassemble 3 1 ...

Page 39: ...YCO 201008 DP 6700 Technical Manual Chapter 3 How to disassemble 3 2 ...

Page 40: ...YCO 201008 DP 6700 Technical Manual Chapter 3 How to disassemble 3 3 ...

Page 41: ...YCO 201008 DP 6700 Technical Manual Chapter 3 How to disassemble 3 4 ...

Page 42: ...g performance Be extra careful in handling the surface rubber because it is easy to tear especially the rubber around the cable connecting part is more easily damaged If the surface rubber is torn the load cell must be replaced with a new one because the damp and water proofing performance will substan tially deteriorate 3 2 How to remove the board Hold the root of the cable bush and loosen it The...

Page 43: ...l Chapter 3 How to disassemble 3 6 Disconnect the cable connector and then remove the screws circled in the following figure Now you can remove the indicator Unscrew the 6 screws circled in the following figure and remove the rear cover ...

Page 44: ...ws circled in the following figure and remove the rear case As shown in the following figure the front cover can be separated from the rear cover The AC jack and the connector of the battery box are conncected the board Make sure to pull them out while keeping the rear cover slightly open ...

Page 45: ...YCO 201008 DP 6700 Technical Manual Chapter 3 How to disassemble 3 8 Unscrew the screws circled in the following figure Now you can remove the board ...

Page 46: ...ssembly of the indicator Before assembling the indicator pull the cable connector of the load cell out of the indicator as shown in the following figure If the connector is left inside the indicator it will not be able to connect to the connector of the weighing section in the last step ...

Page 47: ...P 6700 Technical Manual Chapter 3 How to disassemble 3 10 3 3 How to replace the load cell 3 3 1 How to replace the load cell Hold the root of the cable bush and loosen it Then pull out the cable Pull out the cable ...

Page 48: ...e 3 11 Pull out the cable connector as shown in the following figure Remove the weighing platform and then remove the rubber cover attached to the upper frame The rubber cover is simply snapped into the frame Remove it using a flathead screwdriver or similar tools ...

Page 49: ...YCO 201008 DP 6700 Technical Manual Chapter 3 How to disassemble 3 12 Remove the bolts circled in the following figure The upper frame can be removed as shown in the following figure ...

Page 50: ...1008 DP 6700 Technical Manual Chapter 3 How to disassemble 3 13 Remove the bolts circled in the following figure Now you can remove the load cell The load cell can be removed as shown in the following figure ...

Page 51: ... 3 2 Tips for installation of the load cell The load cell is supplied in an assembly as shown in Fig 3 2 View of Load Cell for shipment The load cell comes with the preassembled cable bush and connector and accordingly the connector can be connected without disassembling the indicator The connector for relaying purpose comes out of the indicator as shown in Figure 3 3 View of indicator Connector C...

Page 52: ...e of about 0 8mm onto the surface rubber As shown in Figure 4 s ightly put the front edge into the rubber and scrape the load cell inside At that time be careful not to break the rubber with the rattail file On completion of the eccentric error adjustment dip a cotton swab etc into the caulking agent included in the parts price list as one of our supplies and apply it to the hole made by the ratta...

Page 53: ...inspection and other responses The column of Possible cause to be checked shows several examples that may cause respective problems If you cannot identify the cause of the problem inspect all the possible areas mentioned in the column in order If the problem still persists after taking the actions described in the table request us to repair the unit At the time please let us know detailed informat...

Page 54: ...YCO 201008 DP 6700 Technical Manual ...

Page 55: ...ual YAMATO CORPORATION 1775 S Murray Blvd Colorado Springs CO 80916 USA Tel 719 591 1500 Fax 719 591 1045 YAMATO TECH CORPORATION 112 19425 Langley By Pass Surrey B C V3S 6K1 Canada Tel 604 533 2338 Fax 604 533 0827 www YamatoCorp com ...

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