V-BELT AUTOMATIC TRANSMISSION (YP250R)
5-95
EAS24680
CHECKING THE PRIMARY SHEAVE
1. Check:
• Primary sliding sheave
• Primary fixed sheave
• Spacer
Cracks/damage/wear
→
Replace the primary
sliding sheave and primary fixed sheave as a
set.
EAS24690
CHECKING THE PRIMARY SHEAVE
WEIGHTS
The following procedure applies to all of the pri-
mary sheave weights.
1. Check:
• Primary sheave weight
Cracks/damage/wear
→
Replace.
2. Measure:
• Primary sheave weight outside diameter
Out of specification
→
Replace.
EAS24700
CHECKING THE PRIMARY SHEAVE
SLIDERS
1. Check:
• Primary sheave slider
Cracks/damage/wear
→
Replace.
EAS24710
CHECKING THE SECONDARY SHEAVE
1. Check:
• Secondary fixed sheave
• Secondary sliding sheave
Cracks/damage/wear
→
Replace the sec-
ondary fixed and sliding sheaves as a set.
2. Check:
• Torque cam groove “1”
Damage/wear
→
Replace the secondary
fixed and sliding sheaves as a set.
3. Check:
• Guide pin “2”
Damage/wear
→
Replace the secondary
fixed and sliding sheaves as a set.
4. Check:
• Spring free length
Out of specification
→
Replace the spring.
EAS24720
ASSEMBLING THE PRIMARY SHEAVE
1. Clean:
• Primary fixed sheave
V-belt width
23.0 mm (0.91 in)
Limit
21.0 mm (0.83 in)
Weight outside diameter
20.0 mm (0.79 in)
Limit
19.5 mm (0.77 in)
Compression spring free length
102.4 mm (4.03 in)
Limit
90.0 mm (3.54 in)
Summary of Contents for YP125R
Page 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R...
Page 6: ......
Page 8: ......
Page 28: ...SPECIAL TOOLS 1 19...
Page 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75...
Page 31: ......
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24...
Page 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7...
Page 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7...
Page 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3...
Page 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6...
Page 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72...
Page 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2...
Page 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B...
Page 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7...
Page 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17...
Page 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7...
Page 124: ...CABLE ROUTING YP250R 2 93...
Page 127: ......
Page 172: ...ELECTRICAL SYSTEM 3 45...
Page 175: ......
Page 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65...
Page 245: ......
Page 305: ...CRANKSHAFT YP125R 5 60 a 1...
Page 366: ...CRANKSHAFT YP250R 5 121...
Page 394: ...THROTTLE BODY 7 11...
Page 397: ......
Page 411: ...CHARGING SYSTEM 8 14...
Page 423: ...SIGNALING SYSTEM 8 26...
Page 427: ...COOLING SYSTEM 8 30...
Page 453: ...FUEL INJECTION SYSTEM 8 56...
Page 457: ...FUEL PUMP SYSTEM 8 60...
Page 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off...
Page 467: ...IMMOBILIZER SYSTEM 8 70...
Page 495: ......
Page 496: ...YAMAHA MOTOR ESPA A S A...