PERIODIC MAINTENANCE
3-4
3
*
Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
4
*
Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
5
*
Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
6
*
Wheels
• Check runout and for damage.
√
√
√
√
7
*
Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
8
*
Wheel bearings
• Check bearing for looseness
or damage.
√
√
√
√
9
*
Steering bearings
• Check bearing play and steer-
ing for roughness.
√
√
√
√
√
• Lubricate with lithium-soap-
based grease.
Every 20000 km (12000 mi)
10
*
Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√
√
√
√
√
11
Front brake lever
pivot shaft
• Lubricate with silicone grease.
√
√
√
√
√
12
Rear brake lever
pivot shaft
• Lubricate with silicone grease.
√
√
√
√
√
13
Sidestand, center-
stand
• Check operation.
• Lubricate.
√
√
√
√
√
14
*
Sidestand switch
• Check operation.
√
√
√
√
√
√
15
*
Front fork
• Check operation and for oil
leakage.
√
√
√
√
16
*
Shock absorber
assemblies
• Check operation and shock
absorbers for oil leakage.
√
√
√
√
17
Engine oil
• Change.
√
When the oil change indicator flashes [At 4000 km (2500
mi) and every 3000 km (1800 mi) thereafter]
• Check oil level and vehicle for
oil leakage.
Every 3000 km (1800 mi)
√
18
*
Engine oil strain-
er
• Clean.
√
19
*
Cooling system
• Check coolant level and vehi-
cle for coolant leakage.
√
√
√
√
√
• Change.
Every 3 years
20
Final transmis-
sion oil
• Check vehicle for oil leakage.
√
√
√
• Change.
√
√
√
21
*
V-belt
• Replace.
When V-belt replacement indicator flashes [Every 20000 km (12000 mi)]
22
*
Front and rear
brake switches
• Check operation.
√
√
√
√
√
√
23
Moving parts and
cables
• Lubricate.
√
√
√
√
√
24
*
Throttle grip
housing and ca-
ble
• Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip
housing and cable.
√
√
√
√
√
25
*
Lights, signals
and switches
• Check operation.
• Adjust headlight beam.
√
√
√
√
√
√
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
Summary of Contents for XMAX 125
Page 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R ...
Page 6: ......
Page 8: ......
Page 28: ...SPECIAL TOOLS 1 19 ...
Page 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75 ...
Page 31: ......
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24 ...
Page 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7 ...
Page 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 ...
Page 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3 ...
Page 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6 ...
Page 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72 ...
Page 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2 ...
Page 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B ...
Page 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7 ...
Page 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 ...
Page 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7 ...
Page 124: ...CABLE ROUTING YP250R 2 93 ...
Page 127: ......
Page 172: ...ELECTRICAL SYSTEM 3 45 ...
Page 175: ......
Page 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65 ...
Page 245: ......
Page 305: ...CRANKSHAFT YP125R 5 60 a 1 ...
Page 366: ...CRANKSHAFT YP250R 5 121 ...
Page 394: ...THROTTLE BODY 7 11 ...
Page 397: ......
Page 411: ...CHARGING SYSTEM 8 14 ...
Page 423: ...SIGNALING SYSTEM 8 26 ...
Page 427: ...COOLING SYSTEM 8 30 ...
Page 453: ...FUEL INJECTION SYSTEM 8 56 ...
Page 457: ...FUEL PUMP SYSTEM 8 60 ...
Page 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Page 467: ...IMMOBILIZER SYSTEM 8 70 ...
Page 495: ......
Page 496: ...YAMAHA MOTOR ESPAÑA S A ...