ENGINE (YP250R)
3-21
EAS20470
ENGINE (YP250R)
EAS20520
ADJUSTING THE VALVE CLEARANCE
The following procedure applies to all of the
valves.
TIP
• Valve clearance adjustment should be made
on a cold engine, at room temperature.
• When the valve clearance is to be measured or
adjusted, the piston must be at top dead center
(TDC) on the compression stroke.
1. Remove:
• Storage box
Refer to “GENERAL CHASSIS” on page 4-1.
2. Remove:
• V-belt case air filter cover “1”
3. Remove:
• Spark plug cap “1”
• Spark plug
• Tappet covers “2”
• Camshaft sprocket cover “3”
4. Remove:
• Timing mark accessing plug “1”
5. Measure:
• Valve clearance
Out of specification
→
Adjust.
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a. Turn the primary sheave nut on the left side
of the crankshaft counterclockwise to turn the
crankshaft.
b. When the piston is at TDC on the compres-
sion stroke, align the “I” mark “a” on the cam-
shaft sprocket with the stationary pointer “b”
on the cylinder head.
c. Align the “I” mark “c” on the generator rotor
with the stationary pointer “d” on the genera-
tor cover.
1
1
2
2
3
Valve clearance (cold)
Intake
0.08–0.12 mm (0.0031–0.0047 in)
Exhaust
0.16–0.20 mm (0.0063–0.0079 in)
1
a
b
Summary of Contents for XMAX 125
Page 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R ...
Page 6: ......
Page 8: ......
Page 28: ...SPECIAL TOOLS 1 19 ...
Page 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75 ...
Page 31: ......
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24 ...
Page 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7 ...
Page 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 ...
Page 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3 ...
Page 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6 ...
Page 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72 ...
Page 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2 ...
Page 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B ...
Page 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7 ...
Page 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 ...
Page 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7 ...
Page 124: ...CABLE ROUTING YP250R 2 93 ...
Page 127: ......
Page 172: ...ELECTRICAL SYSTEM 3 45 ...
Page 175: ......
Page 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65 ...
Page 245: ......
Page 305: ...CRANKSHAFT YP125R 5 60 a 1 ...
Page 366: ...CRANKSHAFT YP250R 5 121 ...
Page 394: ...THROTTLE BODY 7 11 ...
Page 397: ......
Page 411: ...CHARGING SYSTEM 8 14 ...
Page 423: ...SIGNALING SYSTEM 8 26 ...
Page 427: ...COOLING SYSTEM 8 30 ...
Page 453: ...FUEL INJECTION SYSTEM 8 56 ...
Page 457: ...FUEL PUMP SYSTEM 8 60 ...
Page 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Page 467: ...IMMOBILIZER SYSTEM 8 70 ...
Page 495: ......
Page 496: ...YAMAHA MOTOR ESPAÑA S A ...