ENGINE REMOVAL (YP250R)
5-65
EAS23720
INSTALLING THE ENGINE
1. Install:
• Engine “1”
• Engine bracket “2”
• Engine bracket rods “3”
• Spacer “4”
• Engine mounting nut/washer/bolt “5”
• Engine bracket rod bolts/washers/nuts “6”
• Engine bracket nuts/bolts “7”
• Rear shock absorber assemblies “8”
TIP
• Do not fully tighten the bolts and nuts.
• Be sure to install each engine bracket rod “3”
with the white mark “a” on the rod facing for-
ward.
2. Tighten:
• Engine bracket rod nuts “6”
• Engine mounting nut “5”
• Engine bracket nuts “7”
3. Tighten:
• Rear shock absorber assembly upper nuts
• Rear shock absorber assembly lower bolts
4. Install:
• Gasket
• Exhaust pipe
• Exhaust pipe nuts
(temporarily tighten)
5. Install:
• Muffler
• Muffler mounting bolts
(temporarily tighten)
TIP
Install the muffler mounting bolts in the proper in-
stalling sequence as shown.
6. Tighten:
• Muffler mounting bolts
T
R
.
.
Engine bracket rod nut
64 Nm (6.4 m·kgf, 46 ft·lbf)
Engine mounting nut
43 Nm (4.3 m·kgf, 31 ft·lbf)
Engine bracket nut
59 Nm (5.9 m·kgf, 43 ft·lbf)
3
a
T
R
.
.
Rear shock absorber assembly
upper nut
32 Nm (3.2 m·kgf, 23 ft·lbf)
Rear shock absorber assembly
lower bolt
18 Nm (1.8 m·kgf, 13 ft·lbf)
T
R
.
.
Muffler mounting bolt
65 Nm (6.5 m·kgf, 47 ft·lbf)
7
2
7
6
7
6
4
5
6
1
8
3
6
5
3
New
Summary of Contents for XMAX 125
Page 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R ...
Page 6: ......
Page 8: ......
Page 28: ...SPECIAL TOOLS 1 19 ...
Page 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75 ...
Page 31: ......
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24 ...
Page 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7 ...
Page 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 ...
Page 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3 ...
Page 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6 ...
Page 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72 ...
Page 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2 ...
Page 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B ...
Page 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7 ...
Page 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 ...
Page 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7 ...
Page 124: ...CABLE ROUTING YP250R 2 93 ...
Page 127: ......
Page 172: ...ELECTRICAL SYSTEM 3 45 ...
Page 175: ......
Page 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65 ...
Page 245: ......
Page 305: ...CRANKSHAFT YP125R 5 60 a 1 ...
Page 366: ...CRANKSHAFT YP250R 5 121 ...
Page 394: ...THROTTLE BODY 7 11 ...
Page 397: ......
Page 411: ...CHARGING SYSTEM 8 14 ...
Page 423: ...SIGNALING SYSTEM 8 26 ...
Page 427: ...COOLING SYSTEM 8 30 ...
Page 453: ...FUEL INJECTION SYSTEM 8 56 ...
Page 457: ...FUEL PUMP SYSTEM 8 60 ...
Page 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Page 467: ...IMMOBILIZER SYSTEM 8 70 ...
Page 495: ......
Page 496: ...YAMAHA MOTOR ESPAÑA S A ...