5-21
CAMSHAFTS
EAS30258
CHECKING THE TIMING CHAIN AND
CAMSHAFT SPROCKET
1. Check:
• Timing chain
Damage/stiffness
→
Replace the timing
chain and camshaft and camshaft sprocket
as a set.
2. Check:
• Camshaft sprocket
More than 1/4 tooth wear “a”
→
Replace the
camshaft sprockets and the timing chain as a
set.
EAS30265
CHECKING THE TIMING CHAIN GUIDES
1. Check:
• Timing chain guide (intake side)
• Timing chain guide (top side)
Damage/wear
→
Replace the defective
part(s).
EAS30266
CHECKING THE TIMING CHAIN TENSIONER
1. Check:
• Timing chain tensioner
Cracks/damage/rough movement
→
Re-
place.
a. Using the valve spring compressor “1”,
push and insert timing chain tensioner rod
“2” into the timing chain tensioner housing.
TIP
Push the timing chain tensioner rod in direction
“a”, and turn the timing chain tensioner body “3”
in direction “b” until the circlip fits into the groove.
b. Lock the timing chain tensioner rod by set-
ting the circlip “4” to groove “5” while push-
ing the timing chain tensioner rod.
c. Push the timing chain tensioner rod “c”.
d. If the circlip does not unlock even though
you press the timing chain tensioner rod in
the “c” direction, rotate the timing chain ten-
sioner rod clockwise.
e. Make sure that the timing chain tensioner
rod comes out “d” of the timing chain ten-
sioner housing smoothly. If there is rough
movement, replace the timing chain ten-
sioner.
a. 1/4 tooth
b. Correct
1. Timing chain
2. Camshaft sprocket
G088949
a
1
2
b
G088950
2
3
1
1
a
b
5
4
Summary of Contents for MT-09 2021
Page 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 26: ...1 17 SPECIAL TOOLS ...
Page 41: ...2 14 TIGHTENING TORQUES ...
Page 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Page 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Page 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Page 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Page 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Page 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Page 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Page 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Page 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Page 94: ...2 67 CABLE ROUTING ...
Page 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Page 338: ...6 15 WATER PUMP ...
Page 352: ...7 13 THROTTLE BODIES ...
Page 355: ......
Page 363: ...8 8 IGNITION SYSTEM ...
Page 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 422: ...8 67 ELECTRICAL COMPONENTS ...
Page 441: ...9 11 SYSTEM DIAGRAM ...
Page 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Page 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
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