5-64
CRANKCASE
Separating the crankcase
* Following the tightening order, loosen the bolt one by one, and then retighten it to the specific torque and the
specified angle.
** YAMAHA Bond No. 1215B®
Order
Job/Parts to remove
Q’ty
Remarks
1
Oil filter cartridge
1
2
Oil filter cartridge union bolt
1
3
Oil pressure switch
1
4
Oil pressure switch joint
1
5
Gear position sensor
1
6
Neutral switch
1
7
Clutch cable holder
1
8
Lower crankcase
1
9
Dowel pin
3
9
7
6
5
9
9
4
3
8
(2)
(6)
(2)
(4)
(2)
(12)
2
1
E
E
LS
**
E
LT
LT
New
New
LS
New
New
New
E
E
E
E
LT
LT
LT
LT
LS
1st
25 N
•
m (2.5 kgf
•
m, 18 lb
•
ft)
16 N
•
m (1.6 kgf
•
m, 12 lb
•
ft)
*2nd
Specified angle 60°
T.
R
.
22 N
•
m (2.2 kgf
•
m, 16 lb
•
ft)
T.
R.
1.8 N
•
m (0.18 kgf
•
m, 1.3 lb
•
ft)
T.R.
10 N
•
m (1.0 kgf
•
m, 7.4 lb
•
ft)
T.
R.
13 N
•
m (1.3 kgf
•
m, 9.6 lb
•
ft)
T.
R.
12 N
•
m (1.2 kgf
•
m, 8.9 lb
•
ft)
T.
R.
17 N
•
m (1.7 kgf
•
m, 13 lb
•
ft)
T.
R.
70 N
•
m (7.0 kgf
•
m, 52 lb
•
ft)
T.
R.
1st
25 N
•
m (2.5 kgf
•
m, 18 lb
•
ft)
20 N
•
m (2.0 kgf
•
m, 15 lb
•
ft)
*2nd
Specified angle 60°
T.
R
.
10 N
•
m (1.0 kgf
•
m, 7.4 lb
•
ft)
T.
R.
10 N
•
m (1.0 kgf
•
m, 7.4 lb
•
ft)
T.
R.
24 N
•
m (2.4 kgf
•
m, 18 lb
•
ft)
T.
R.
4.0 N
•
m (0.40 kgf
•
m, 3.0 lb
•
ft)
T.
R.
17 N
•
m (1.7 kgf
•
m, 13 lb
•
ft)
T.
R.
Summary of Contents for MT-09 2021
Page 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 26: ...1 17 SPECIAL TOOLS ...
Page 41: ...2 14 TIGHTENING TORQUES ...
Page 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Page 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Page 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Page 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Page 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Page 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Page 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Page 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Page 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Page 94: ...2 67 CABLE ROUTING ...
Page 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Page 338: ...6 15 WATER PUMP ...
Page 352: ...7 13 THROTTLE BODIES ...
Page 355: ......
Page 363: ...8 8 IGNITION SYSTEM ...
Page 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 422: ...8 67 ELECTRICAL COMPONENTS ...
Page 441: ...9 11 SYSTEM DIAGRAM ...
Page 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Page 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 746: ......
Page 747: ......
Page 748: ......