4-61
HANDLEBAR
c. Install the handlebar switch (right, rear side)
“4”.
TIP
Align the projection “c” on the handlebar switch
(right, rear side) with the hole “d” in the handle-
bar “3”.
d. Install the grip end (right) “5”.
TIP
There should be 1–3 mm (0.04–0.12 in) of clear-
ance “e” between the throttle grip and the grip
end.
5. Install:
• Front brake master cylinder assembly
Refer to “INSTALLING THE FRONT BRAKE
MASTER CYLINDER” on page 4-35.
6. Install:
• Clutch lever holder “1”
• Clutch cable
TIP
Align the center of slit on the clutch lever holder
with the punch mark “a” on the handlebar.
7. Install:
• Handlebar grip
• Grip end (left) “1”
a. Apply a thin coat of rubber adhesive onto
the end of the handlebar (left).
b. Slide the handlebar grip over the end of the
handlebar (left).
c. Wipe off any excess rubber adhesive with a
clean rag.
WARNING
EWA13700
Do not touch the handlebar grip until the rub-
ber adhesive has fully dried.
TIP
There should be 1–3 mm (0.04–0.12 in) of clear-
ance “a” between the handlebar grip and the grip
end.
8. Install:
• Handlebar switch holder (for MTN890D)
• Handlebar switch screw (left)
Clutch lever holder pinch bolt
11 N·m (1.1 kgf·m, 8.1 lb·ft)
c
3
4
d
e
5
T
R
.
.
Grip end bolt
3
.8 N·m (0.
3
8 kgf·m, 2.8 lb·ft)
Handlebar switch holder screw
(for MTN890D)
3
.5 N·m (0.
3
5 kgf·m, 2.6 lb·ft)
Handlebar switch screw
1.8 N·m (0.18 kgf·m, 1.
3
lb·ft)
1
a
T
R
.
.
1
a
G088918
T
R
.
.
Summary of Contents for MT-09 2021
Page 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 26: ...1 17 SPECIAL TOOLS ...
Page 41: ...2 14 TIGHTENING TORQUES ...
Page 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Page 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Page 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Page 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Page 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Page 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Page 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Page 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Page 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Page 94: ...2 67 CABLE ROUTING ...
Page 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Page 338: ...6 15 WATER PUMP ...
Page 352: ...7 13 THROTTLE BODIES ...
Page 355: ......
Page 363: ...8 8 IGNITION SYSTEM ...
Page 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 422: ...8 67 ELECTRICAL COMPONENTS ...
Page 441: ...9 11 SYSTEM DIAGRAM ...
Page 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Page 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 746: ......
Page 747: ......
Page 748: ......