5-
3
9
GENERATOR AND STARTER CLUTCH
4. Check:
• Starter clutch operation
a. Install the starter clutch gear “1” onto the
generator rotor “2” and hold the generator
rotor.
b. When turning the starter clutch gear clock-
wise “A”, the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be re-
placed.
c. When turning the starter clutch gear coun-
terclockwise “B”, it should turn freely, other-
wise the starter clutch is faulty and must be
replaced.
EAS30871
INSTALLING THE STARTER CLUTCH
1. Install:
• Starter clutch “1”
TIP
• Install the starter clutch so that the side of the
starter clutch roller assembly with the arrow
mark “a” is toward the generator rotor “2”.
• While holding the generator rotor with the
sheave holder “3”, tighten the starter clutch
bolts.
EAS30872
INSTALLING THE GENERATOR
1. Install:
• Woodruff key
• Generator rotor
• Washer
• Generator rotor bolt
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
• Lubricate the washer with engine oil.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt “1”
TIP
While holding the generator rotor “2” with the
sheave holder “3”, tighten the generator rotor
bolt.
Starter clutch bolt
3
2 N·m (
3
.2 kgf·m, 24 lb·ft)
LOCTITE®
Sheave holder
90890-0190
3
Primary clutch holder
YS-01880-A
1
2
A
B
G088978
T
R
.
.
Generator rotor bolt
75 N·m (7.5 kgf·m, 55 lb·ft)
Sheave holder
90890-0190
3
Primary clutch holder
YS-01880-A
a
1
2
3
2
New
T
R
.
.
Summary of Contents for MT-09 2021
Page 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 26: ...1 17 SPECIAL TOOLS ...
Page 41: ...2 14 TIGHTENING TORQUES ...
Page 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Page 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Page 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Page 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Page 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Page 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Page 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Page 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Page 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Page 94: ...2 67 CABLE ROUTING ...
Page 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Page 338: ...6 15 WATER PUMP ...
Page 352: ...7 13 THROTTLE BODIES ...
Page 355: ......
Page 363: ...8 8 IGNITION SYSTEM ...
Page 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 422: ...8 67 ELECTRICAL COMPONENTS ...
Page 441: ...9 11 SYSTEM DIAGRAM ...
Page 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Page 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 746: ......
Page 747: ......
Page 748: ......