2-12
TIGHTENING TORQUES
EAS20017
TIGHTENING TORQUES
EAS30016
ENGINE TIGHTENING TORQUES
EAS30017
CHASSIS TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Exhaust pipe nut
M8
6
20 N·m (2.0 kgf·m, 15 lb·ft)
Spark plug
M10
3
13 N·m (1.3 kgf·m, 9.6 lb·ft)
Cylinder head cover bolt
M6
4
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Generator rotor bolt
M12
1
75 N·m (7.5 kgf·m, 55 lb·ft)
Generator cover bolt
M6
2
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Generator cover bolt
M6
8
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Clutch boss nut
M20
1
125 N·m (12.5 kgf·m, 92 lb·ft)
Stake.
Clutch spring bolt
M6
3
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Clutch cover bolt
M6
11
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Oil filter cartridge
M20
1
17 N·m (1.7 kgf·m, 13 lb·ft)
Oil filter cartridge union bolt
M20
1
70 N·m (7.0 kgf·m, 52 lb·ft)
Water pump drain bolt
M6
1
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Engine oil drain bolt
M14
1
43 N·m (4.3 kgf·m, 32 lb·ft)
Item
Thread
size
Q’ty
Tightening torque
Remarks
Front wheel axle
M18
1
72 N·m (7.2 kgf·m, 53 lb·ft)
Front wheel axle pinch bolt
M8
1
23 N·m (2.3 kgf·m, 17 lb·ft)
Rear wheel sprocket nut
M10
5
80 N·m (8.0 kgf·m, 59 lb·ft)
Rear wheel axle nut
M24
1
105 N·m (10.5 kgf·m, 77 lb·ft)
Rear brake caliper bolt (front)
M12
1
27 N·m (2.7 kgf·m, 20 lb·ft)
Rear brake caliper bolt (rear)
M8
1
22 N·m (2.2 kgf·m, 16 lb·ft)
and
Brake caliper bleed screw
M8
3
5 N·m (0.5 kgf·m, 3.7 lb·ft)
Front brake caliper bolt
M10
4
35 N·m (3.5 kgf·m, 26 lb·ft)
Upper handlebar holder bolt
M8
4
22 N·m (2.2 kgf·m, 16 lb·ft)
Lower handlebar holder nut
M10
2
40 N·m (4.0 kgf·m, 30 lb·ft)
Clutch cable locknut
M8
1
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Lower bracket pinch bolt
M8
4
23 N·m (2.3 kgf·m, 17 lb·ft)
Upper bracket pinch bolt
M8
2
26 N·m (2.6 kgf·m, 19 lb·ft)
Lower ring nut
M30
1
See TIP.
Drive sprocket nut
M22
1
160 N·m (16 kgf·m, 118 lb·ft)
Stake.
E
LT
LT
E
LS
S
S
LT
LT
Summary of Contents for MT-09 2021
Page 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 26: ...1 17 SPECIAL TOOLS ...
Page 41: ...2 14 TIGHTENING TORQUES ...
Page 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Page 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Page 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Page 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Page 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Page 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Page 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Page 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Page 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Page 94: ...2 67 CABLE ROUTING ...
Page 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Page 338: ...6 15 WATER PUMP ...
Page 352: ...7 13 THROTTLE BODIES ...
Page 355: ......
Page 363: ...8 8 IGNITION SYSTEM ...
Page 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 422: ...8 67 ELECTRICAL COMPONENTS ...
Page 441: ...9 11 SYSTEM DIAGRAM ...
Page 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Page 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 746: ......
Page 747: ......
Page 748: ......