CONNECTING RODS AND PISTONS
5-112
e. Tighten the connecting rod nuts.
Refer to “INSTALLING THE CONNECTING
RODS AND PISTONS” on page 5-112.
f. Remove the connecting rod and big end
bearings.
Refer to “REMOVING THE CONNECTING
RODS AND PISTONS” on page 5-108.
g. Measure the compressed Plastigauge
®
width
“e” on the crankshaft pin.
If the crankshaft-pin-to-big-end-bearing
clearance is out of specification, select re-
placement big end bearings.
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
2. Select:
• Big end bearings (P
1
–P
4
)
NOTE:
• The numbers “A” stamped into the crankshaft
web and the numbers “B” on the connecting
rods are used to determine the replacement
big end bearing sizes.
• P
1
–P
4
refer to the bearings shown in the crank-
shaft illustration.
For example, if the connecting rod P
1
and the
crankshaft web P
1
numbers are 6 and 1 re-
spectively, then the bearing size for P
1
is:
EAS26170
INSTALLING THE CONNECTING RODS AND
PISTONS
The following procedure applies to all of the pis-
tons and connecting rods.
1. Install:
• Top ring “1”
• 2nd ring “2”
• Upper oil ring rail “3”
• Oil ring expander “4”
• Lower oil ring rail “5”
NOTE:
Be sure to install the piston rings so that the
manufacturer’s marks face up.
d
c
E
e
P
1
P
2
P
3
P
4
P
1
(connecting rod) - P
1
(crankshaft)
=
6 - 1 = 5 (yellow)
Bearing color code
1.Blue 2.Black 3.Brown 4.Green
5.Yellow 6.Pink
P
1
P
2
P
3
P
4
A
E
B
Summary of Contents for FJR1300A(X)
Page 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2 ...
Page 6: ......
Page 8: ......
Page 50: ...SPECIAL TOOLS 1 41 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E ...
Page 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 136: ...CABLE ROUTING FJR1300AS 2 85 ...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 420: ...CONNECTING RODS AND PISTONS 5 115 ...
Page 458: ...WATER PUMP 6 15 ...
Page 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 477: ......
Page 489: ...IGNITION SYSTEM 8 12 ...
Page 505: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery ...
Page 509: ...CHARGING SYSTEM 8 32 ...
Page 533: ...COOLING SYSTEM 8 56 ...
Page 581: ...FUEL PUMP SYSTEM 8 104 ...
Page 593: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off ...
Page 605: ...IMMOBILIZER SYSTEM 8 128 ...
Page 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138 ...
Page 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 736: ...ELECTRICAL COMPONENTS 8 259 ...
Page 745: ......
Page 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...