CLUTCH
5-65
WARNING
EWA13370
• Use only the designated clutch fluid. Other
clutch fluids may cause the rubber seals to
deteriorate, causing leakage and poor
clutch performance.
• Refill with the same type of clutch fluid that
is already in the system. Mixing clutch flu-
ids may result in a harmful chemical reac-
tion, leading to poor clutch performance.
• When refilling, be careful that water does
not enter the clutch fluid reservoir. Water
will significantly lower the boiling point of
the clutch fluid and could cause vapor lock.
CAUTION:
ECA13420
Clutch fluid may damage painted surfaces or
plastic parts. Therefore, always clean up any
spilt clutch fluid immediately.
NOTE:
In order to ensure a correct reading of the clutch
fluid level, make sure the top of the reservoir is
horizontal.
3. Bleed:
• Clutch system
Refer to “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM (FJR1300AS)” on page
3-19.
4. Check:
• Clutch fluid level
Below the minimum level mark “a”
→
Add the
recommended clutch fluid to the proper level.
Refer to “CHECKING THE CLUTCH FLUID
LEVEL (FJR1300AS)” on page 3-18.
ET3P66069
REPLACING THE CLUTCH MASTER
CYLINDER (FJR1300AS only)
1. Check:
• Pressure plate stroke
Refer to “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM (FJR1300AS)” on page
3-19.
2. Measure
• Shim (clutch master cylinder kit) “1” thickness
3. Replace:
• Clutch master cylinder kit
NOTE:
The thickness of the new shim “1” is 1.5 mm
(0.06 in).
4. Bleed:
• Hydraulic clutch system
Refer to “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM (FJR1300AS)” on page
3-19.
5. Check:
• Pressure plate stroke
Refer to “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM (FJR1300AS)” on page
3-19.
6. Adjust:
• Clutch engagement point
Refer to “Diagnostic code table (Diagnostic
code No. Sh_ _66)”.
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a. If the thickness of the shim installed on the
vehicle is 1.0 mm (0.04 in), refer to the follow-
ing table.
a. 1.5 mm (0.06 in)
a
1
Summary of Contents for FJR1300A(X)
Page 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2 ...
Page 6: ......
Page 8: ......
Page 50: ...SPECIAL TOOLS 1 41 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E ...
Page 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 136: ...CABLE ROUTING FJR1300AS 2 85 ...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 420: ...CONNECTING RODS AND PISTONS 5 115 ...
Page 458: ...WATER PUMP 6 15 ...
Page 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 477: ......
Page 489: ...IGNITION SYSTEM 8 12 ...
Page 505: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery ...
Page 509: ...CHARGING SYSTEM 8 32 ...
Page 533: ...COOLING SYSTEM 8 56 ...
Page 581: ...FUEL PUMP SYSTEM 8 104 ...
Page 593: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off ...
Page 605: ...IMMOBILIZER SYSTEM 8 128 ...
Page 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138 ...
Page 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 736: ...ELECTRICAL COMPONENTS 8 259 ...
Page 745: ......
Page 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...