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IOEM/REM Safey and Installation Guide

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IOEM/REM Safey and Installation Guide

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IOEM product description

IOEM instruments are configured as slave devices on an  RS485 network. IOEM  
channels (I/Os) are used by 5X00 systems as additional I/Os on the network. 

IOEM 

instruments have either 4 I/O channels (IOEM-4) or 8 I/O channels (IOEM-8).  

AquaManager (PC software) is required to configure an IOEM mode on a 

network.

 IOEM channels can be configured in the following three (3) ways:

1. 

As an Input

  -  configure  IOEM  channel  as  a  digital, 

analog (0-1V, 0-5V, 

4/20mA) and/or temperature input. These inputs are configured, monitored 
and controlled using a 5X00 instrument E-Aux system. See 

IOEM input chan-

nel/eaux configuration-page 72

.

2.  As a 4/20mA PID output control device

 (such as a valve) to control any 5X00 

instrument pH, ORP, temperature, Conductivity, DO, non digital aux and E-Aux 
system. 5X00 system must be configured in PID 4/20mA control mode. See 

page “Configure 5X00 system for IOEM PID output control device” on page 77  

3.  As an output, converting a 5X00 system input to a 4/20mA output signal to 

be used by some external device such as a PLC- 

page 76- Convert any non 

digital 5X00 sytem [pH, ORP (mv), temperature (F/C), Conductivity, (mS/

μS),

 

DO (%sat/mg/l), aux and E-Aux] to a 4/20mA output signal. 

IOEM use case input

-5X00 instruments have 8 eaux systems. 5X00 instrument eaux 

systems are used to allow peripheral input devices (digital, analog and temperature) 
to be monitored, controlled and alarmed across a network. An example - a 4/20mA 

pH probe is configured and wired to an IOEM instrument, the  4/20mA ph probe 

input is configured at a 5X00 eaux system. The 4/20mA ph system can now be 

monitored, controlled and alarmed over the network. E-Aux “virtual systems” can 

be configured in a variety of ways that allow flexibility to the user. 

IOEM use case 4/20mA output 

- a 5200A instrument’s pH value  is sent as a 4/20mA 

signal to a third party device such as a PLC. 

The 4/20mA signal can then be used 

by the third party device for additional processing. 

notes:

 

-

One IOEM input can be assigned to multiple 5X00 E-Aux systems.

 

-

One IOEM 4/20mA output can be assigned to only one 5X00 system.

REM product description

REM instruments are configured as slave devices on an  RS485 network. REM 
channels (outputs) are used by 5X00 systems as additional relay outputs on the 
network. 

REM instruments have 4 relay outputs that are used to connect peripheral 

devices . These peripheral devices are used to control and/or alarm networked 5X00 
instrument systems.

Introduction

REM use case output

-The master 5X00 instrument receives information that a slave 

5X00 DO system on the network is in DO low control range. The DO low control 

relay for this 5X00 slave is configured to relay 2 on a networked REM. The master 

sends a command to the networked REM that relay 2 needs to energize to control 
slave 5X00’s low DO value. Slave REM instrument, relay 2, energizes until the 

master receives a message from the slave 5X00 DO system value is ≥ to that DO 

system’s setpoint.

note:

 

-

Multiple 5X00 systems can be assigned to the same relays.

Preview of User Manual

This manual includes safety, installation, wiring and maintenance information for 
IOEM and REM instruments. 

This manual is intended to be used with 5X00 

instrument manuals and AquaManager PC program help system for IOEM 

and REM configuration. 

Read Chapter 2  

“Safety Information,”

 starting on page 16, before installing or 

configuring  IOEM and REM systems. 

Chapter 3  

“Installation,”

 starting on page 24, provides information on how to 

install the IOEM and REM components, and peripheral devices. Only 

qualified

 

people should install IOEM and REM expansion modules. Do not attempt to install 

or configure these devices if you are not 

qualified 

to do so.  If information is not 

clear, DO NOT PROCEED until clarification can be obtained.  All wiring involving 

connections to main power must be performed by a qualified licensed electrician 

and must conform to all locally applicable electrical codes.

Chapter 4 

“Using AquaManager to configure IOEM and REM Channels,

” starting 

on page 70, provides quick start guides on how to use AquaManager to configure 

IOEM and REM I/O channels to 5X00 instrument systems. 5X00 user manuals con-
tain detailed information on 5X00 instrument menu structure and how to properly 

configure IOEM and REM instruments to 5X00 systems.

“Notes”

 are presented at the end of certain manual sections to provide additional 

information to help clarify IOEM and REM operation and features.

Appendices include information on Unpacking & Inspection, Troubleshooting, 
Declaration of Conformity, Alpha “A” curve (a reference for temperature sensors) 
Parts and Accessories, Warranty, Contact Us and Recycling information. 

An index is provided starting on page 96.

Introduction

Summary of Contents for YSI IOEM

Page 1: ...YSI Incorporated IOEM Input Output REM Relay Expansion Modules Safety and Installation Guide AquaManger configuration quick start guides included at chapter 4...

Page 2: ...ntal Specifications 12 IOEM Input Output System Specifications 12 REM Output Specifications 13 Component and System Non Input Specifications 13 2 Safety 15 THIS IS IMPORTANT 16 Warnings and Cautions 1...

Page 3: ...aManager to configure IOEM channel mode 73 Configure 5X00 E Aux system for IOEM input 74 Configure 5X00 system for IOEM 4 20mA output 76 Configure 5X00 system for IOEM PID output control device 77 Res...

Page 4: ...IOEM REM Safey and Installation Guide 6 1 Introduction IOEM Product Description REM Product Description Product features Using this Manual Specifications This page left intentionally blank...

Page 5: ...oftware is required and serves as a management tool using either a direct RS232 or TCP IP connection where a 5X00 instrument is configured as a master on the RS485 network 1 32 bit processor networkin...

Page 6: ...ystems as additional relay outputs on the network REM instruments have 4 relay outputs that are used to connect peripheral devices These peripheral devices are used to control and or alarm networked 5...

Page 7: ...Directive 2011 65 EU WEEE 2002 96 EC FCC See Appendix 3 Declaration of Conformity page 88 IOEM Input Output System Specifications Input type There are 4 IOEM 4 or 8 IOEM 8 I O channels that allow dig...

Page 8: ...times per second and readings are averaged Communication Feature Specification RS232 required for firmware upgrading up to 100 ft 30m Instrument to Instrument Networking Feature Specification With a...

Page 9: ...consignes de s curit ne sont pas suivies Safety CAUTIONS are used when personal injury or damage to equipment can result if safety information is not followed Les notices ATTENTION sont utilis es lors...

Page 10: ...n plus de la mise la terre du mod le IOEM and REM tous les r servoirs doivent tre mis la terre Safety WARNING Do not overload relays Verify that the surge current at startup does not exceed the relay...

Page 11: ...le d expansion de relais et sont utilis s comme r f rence flottante au sol Cela exige que les capteurs ne soient pas mis la terre individuellement CAUTION Power supply voltage above 16 5 VDC may perma...

Page 12: ...IOEM REM Safey and Installation Guide 22 This page left intentionally blank 3 Installation Wiring Installing wiring IOEM and REM components and peripheral devices...

Page 13: ...ips head screwdriver to remove IOEM and REM front panel to ac cess board assembly necessary tools for cutting mounting holes in mounting brackets rail mount electric drill and bits for mounting IOEM a...

Page 14: ...REM to the surface Figure 3 2 Installation and Wiring Rail Mount Mount IOEM and REM to handrail or pipe 1 to 1 5 2 5 to 3 8cm in diameter The rail mount kit YSI model number 6509 includes u bolts a pr...

Page 15: ...al plate is labeled with letters These letters correspond to a label affixed to the inside of the front panel which identifies wire termination Installation and Wiring locations IOEM and REM ground wi...

Page 16: ...ter so that a watertight seal can be made Rubber grommets can be frozen put in a freezer for 1 hour and then easily drilled to the required diameter Some pre drilled rubber grommets are supplied with...

Page 17: ...ATTENTION les mod les d IOEM module d expansion d entr et de sortie et de REM module d expansion de relais utilisent des appareils transistoris s sensibles pouvant tre endommag s par des d charges d l...

Page 18: ...ommended when operating with AC power Backup power can be supplied by 12VDC or UPS battery source Wire AC Power The AC power option includes an integrated universal worldwide AC switching power supply...

Page 19: ...EM REM Safey and Installation Guide 37 Ferrite bead YSI p n 606399 Ferrite bead assembled CAUTION Run high and low voltage cables through separate bulkhead and conduit Installation and Wiring IOEM AC...

Page 20: ...d if batteries are to be fully powered when used as back up power source Power supply voltage above 16 5 VDC may permanently damage the IOEM and REM When back up voltage falls below 9 0 volts the IOEM...

Page 21: ...iring Directions to Wire Relay Outputs WARNING Disconnect external power to the unit before wiring If any of the relay contacts are connected to a hazardous live circuit ALL contacts on ALL relays mus...

Page 22: ...m E Aux systems are also referred to as virtual inputs 2 as a 4 20mA output for 5X00 sensor systems including pH ORP conductivity temperature DO and aux and E Aux systems The 4 20mA output signal can...

Page 23: ...10 Test E Aux IOEM wired systems including display control and or alarm functionality based on the particular user defined configuration Installation and Wiring A Wire Digital input Wire Aux Digital I...

Page 24: ...cables through separate bulkhead and conduit 5 Terminate temperature sensor wires to selected IOEM channel There is no polarity for temperature sensor wires therefore and terminals are interchangeabl...

Page 25: ...livers this information to the master and the master relays this information to the REM over the RS485 network and relay 4 is energized Installation and Wiring Notes Use an RS485 Line Extender Booster...

Page 26: ...leanly Nicks stray wires not cleanly terminated can result in unreliable network communication CAUTION Run high and low voltage wires cables through separate bulk head and conduit IOEM network REM net...

Page 27: ...rips not connected to device When master is first physical device on network as shown above connect terminal strip to master and last slave slave 4 to begin network testing Terminal strips for slaves...

Page 28: ...slave slave slave do not wire star network follow master slave wiring directions figure 3 26 Master slave slave slave slave do not wire loop network b b good good bad bad Figure 3 12 Installation and...

Page 29: ...cation 8 on up when IOEM REM device is the last slave on the net work Set dip switch 8 to off down when IOEM REM device is not the last slave on the network Dip Switch configuration table for slave ad...

Page 30: ...ed one by one as they are added to the network Step 7 Connect Communication Cable for Firmware Update An RS232 communication cable must be connected locally at the expansion module to a PC running Aqu...

Page 31: ...y get corrupted if any of the following occurs during a firmware update a Firmware Updater window utility is closed b AquaManager is closed c RS232 cable is removed from IOEM REM or PC com port d powe...

Page 32: ...8 Left click Yes to begin firmware upload Firmware Updater screen opens 9 at window when upload completes 10 Verify uploaded version information is correct at IOEM REM node after manually polling IOEM...

Page 33: ...e if communication problem is resolved Installation and Wiring Unit is Up To Date indicates that the expansion module has most recent firmware and upload is not necessary 11 Remove RS232 communication...

Page 34: ...p n 065921 conduit sealer must be used to prevent moisture from entering the IOEM and REM enclosure Apply the sealant after all wiring and connections are complete Failure to use industrial encapsula...

Page 35: ...IOEM REM Safey and Installation Guide 68 4 Using AquaManager to configure IOEM and REM Channels This page left intentionally blank...

Page 36: ...ommon terminology used to describe IOEM and REM devices as well as IOEM REM and 5X00 Eaux system functionality I O An IOEM instrument is an I O device whose channels are wired and configured using the...

Page 37: ...3 modes Each mode is described below 1 Input mode IOEM channels can be configured as an input Input mode selections are digital 0 1Volt 0 5Volt 4 20mAand temperature IOEM inputs use one of the 5X00 in...

Page 38: ...figuration information see AquaManager Help Contentstab WorkingwithNodes Systemsmanagement Systems Management fields table and link to E Aux bookmarks 7 to upload E Aux system configuration to network...

Page 39: ...ut channels can only be assigned to 1 5X00 system at a time When selecting a 4 20mA output channel that is currently pending or confirmed AquaManager displays the below 4 20mA Conflict Error window wi...

Page 40: ...figuration to networked instrument 8 Verify wired 4 20mA output device is regulating the system correctly based on the system value Reset IOEM to factory Follow the steps below to reset an IOEM expans...

Page 41: ...00 instrument manuals Configuring Sensor Setup Service Output test system menu to verify 4 20mA output Notes At Run Screen 5X00 instrument system using REM relay will show control and or alarm relay i...

Page 42: ...y AquaManager patch update is sent every 30 days regardless of AquaManager program launch This notification will be visible if after 30 days a new AquaManger version is available regardless of what Aq...

Page 43: ...t Connector for Auxiliary inputs 3 pole If any parts are damaged or missing contact YSI or your YSI representative im mediately Unpacking and Inspection Appendix 2 Troubleshooting Status leds There ar...

Page 44: ...ster See System Communica tions Network Master menu 5X00 instrument user manuals more than one device is configured as a master See System Communica tions Network Master menu 5X00 instrument user manu...

Page 45: ...tion of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16A per phase and not subject to conditional connection IEC61010 1 2010 S...

Page 46: ...r installation If this equipment does cause interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the inter...

Page 47: ...and proof of purchase transportation prepaid to the Authorized Service Center selected by YSI Repair or replacement will be made and the product returned transportation prepaid Repaired or replaced p...

Page 48: ...o accept the instrument for service The form may be downloaded from www ysi com by clicking on the Support tab then the Product Return Form Contact Us Appendix 8 Recycling Recycling YSI is committed t...

Page 49: ...module firmware updater directions 60 F Ferrite bead installation 35 Firmware Updater could not find unit error 65 device timed out error 64 directions to update firmware 60 Unit is Up To Date message...

Page 50: ...cifications sensors 13 systems non input 13 14 communication 14 RS232 14 firmware 14 hardware relays 13 Stub network wiring 49 Surface mount 5200A 26 Surge and lightning protection 65 Index T Table of...

Page 51: ...Item 606524 Rev B Drawing 606524 April 22 2015 2015 YSI Incorporated...

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