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IOEM/REM Safey and Installation Guide

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IOEM/REM Safey and Installation Guide

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C. Analog 4/20mA source (not powered) and sink (powered) inputs

Wire 4/20mA source and sink inputs

• 

Install 4/20mA analog device according to manufacturer’s instructions.

• 

Use diagrams below to connect device to IOEM channel.

• 

Follow polarity from 4/20mA to IOEM channel as shown in the diagrams 
below.

• 

Configure 5X00 E-Aux systems using AquaManager PC software. Complete 

E-Aux system configuration information is provided in the AquaManager 

Help system.

Analog 4/20mA source input device         Analog 4/20mA sink input device

          

CAUTION: 

 Observe correct polarity as shown in diagram.

Directions to wire temperature inputs

Any 5X00 instrument E-Aux system can be configured as a temperature input. 

Temperature sensors for these systems have 2 wires and are terminated at location 

and

 H 

for IOEM-8 and at location 

for IOEM-4.  Temperature sensor(s) must 

be thermistors with 10K at 25

˚

C, see 

Appendix 4 Alpha A Curve

 - page 91.

WARNING: Disconnect external power to the unit before wiring.

AVERTISSEMENT : déconnectez l’alimentation externe de l’unité avant d’effectuer 
un câblage quelconque.

1. 

Perform steps 1 - 3 of IOEM and REM installation.

2. 

Install temperature probe(s), see 5400 and 5500 user manual for probe 
installation information;

3. 

Open front panel  - page 32.

4. 

Feed temperature probe cable through drilled hole in rubber grommet 
to location 

and

 H 

for IOEM-8 and at location 

for IOEM-4.  The 

terminal strip is removable.

Installation and Wiring

CAUTION

: Run high and low voltage cables through separate bulkhead and 

conduit. 

5. 

Terminate temperature sensor wires to selected IOEM channel. There is 
no polarity for temperature sensor wires; therefore, (+) and (-) terminals 
are interchangeable. Make sure temperature sensor wires are terminated at 

the (+) and (-) terminals for the particular Eaux channel being configuring.

6. 

Complete wiring to all IOEM I/Os that will be used in application.

7. 

Close front panel - page 32.

8. 

Configure 5X00 E-Aux systems using AquaManager PC software. 

Complete E-Aux system configuration information is provided in the 

AquaManager Help system. 

9. 

Test E-Aux/IOEM wired systems including display, control, and/or alarm 

functionality based on the particular user-defined configuration.

Directions to wire 4/20mA Outputs 

5X00 instrument systems including pH, DO, temperature, conductivity, ORP, E-Aux  
and aux can be configured to 

output

 a 4/20mA signal that can then be connected 

to a non powered device, like a PLC, allowing use of the 4/20mA signal by other 
programs. See the diagram below to wire a 4/20mA output

WARNING: Disconnect external power to the unit before wiring.

AVERTISSEMENT : déconnectez l’alimentation externe de l’unité avant d’effectuer 
un câblage quelconque.

1. 

Perform steps 1 - 3 of IOEM and REM installation.

2. 

Open front panel - page 32 .

3. 

Feed 4/20mA output wires through drilled hole in rubber grommet to 
location 

and

 H 

for IOEM-8 and at location 

for IOEM-4. Terminal 

strip is removable.

CAUTION:

 Run high and low voltage cables through separate bulkhead and 

conduit.

4. 

Use (+) and (-) pins for wire terminations that will relay 5X00 system 
4/20mA signal to external device, such as a PLC-see diagram below.

note:

 

-

4/20mA outputs can only source current, 4/20mA outputs cannot 
sink current.

Installation and Wiring

Summary of Contents for YSI IOEM

Page 1: ...YSI Incorporated IOEM Input Output REM Relay Expansion Modules Safety and Installation Guide AquaManger configuration quick start guides included at chapter 4...

Page 2: ...ntal Specifications 12 IOEM Input Output System Specifications 12 REM Output Specifications 13 Component and System Non Input Specifications 13 2 Safety 15 THIS IS IMPORTANT 16 Warnings and Cautions 1...

Page 3: ...aManager to configure IOEM channel mode 73 Configure 5X00 E Aux system for IOEM input 74 Configure 5X00 system for IOEM 4 20mA output 76 Configure 5X00 system for IOEM PID output control device 77 Res...

Page 4: ...IOEM REM Safey and Installation Guide 6 1 Introduction IOEM Product Description REM Product Description Product features Using this Manual Specifications This page left intentionally blank...

Page 5: ...oftware is required and serves as a management tool using either a direct RS232 or TCP IP connection where a 5X00 instrument is configured as a master on the RS485 network 1 32 bit processor networkin...

Page 6: ...ystems as additional relay outputs on the network REM instruments have 4 relay outputs that are used to connect peripheral devices These peripheral devices are used to control and or alarm networked 5...

Page 7: ...Directive 2011 65 EU WEEE 2002 96 EC FCC See Appendix 3 Declaration of Conformity page 88 IOEM Input Output System Specifications Input type There are 4 IOEM 4 or 8 IOEM 8 I O channels that allow dig...

Page 8: ...times per second and readings are averaged Communication Feature Specification RS232 required for firmware upgrading up to 100 ft 30m Instrument to Instrument Networking Feature Specification With a...

Page 9: ...consignes de s curit ne sont pas suivies Safety CAUTIONS are used when personal injury or damage to equipment can result if safety information is not followed Les notices ATTENTION sont utilis es lors...

Page 10: ...n plus de la mise la terre du mod le IOEM and REM tous les r servoirs doivent tre mis la terre Safety WARNING Do not overload relays Verify that the surge current at startup does not exceed the relay...

Page 11: ...le d expansion de relais et sont utilis s comme r f rence flottante au sol Cela exige que les capteurs ne soient pas mis la terre individuellement CAUTION Power supply voltage above 16 5 VDC may perma...

Page 12: ...IOEM REM Safey and Installation Guide 22 This page left intentionally blank 3 Installation Wiring Installing wiring IOEM and REM components and peripheral devices...

Page 13: ...ips head screwdriver to remove IOEM and REM front panel to ac cess board assembly necessary tools for cutting mounting holes in mounting brackets rail mount electric drill and bits for mounting IOEM a...

Page 14: ...REM to the surface Figure 3 2 Installation and Wiring Rail Mount Mount IOEM and REM to handrail or pipe 1 to 1 5 2 5 to 3 8cm in diameter The rail mount kit YSI model number 6509 includes u bolts a pr...

Page 15: ...al plate is labeled with letters These letters correspond to a label affixed to the inside of the front panel which identifies wire termination Installation and Wiring locations IOEM and REM ground wi...

Page 16: ...ter so that a watertight seal can be made Rubber grommets can be frozen put in a freezer for 1 hour and then easily drilled to the required diameter Some pre drilled rubber grommets are supplied with...

Page 17: ...ATTENTION les mod les d IOEM module d expansion d entr et de sortie et de REM module d expansion de relais utilisent des appareils transistoris s sensibles pouvant tre endommag s par des d charges d l...

Page 18: ...ommended when operating with AC power Backup power can be supplied by 12VDC or UPS battery source Wire AC Power The AC power option includes an integrated universal worldwide AC switching power supply...

Page 19: ...EM REM Safey and Installation Guide 37 Ferrite bead YSI p n 606399 Ferrite bead assembled CAUTION Run high and low voltage cables through separate bulkhead and conduit Installation and Wiring IOEM AC...

Page 20: ...d if batteries are to be fully powered when used as back up power source Power supply voltage above 16 5 VDC may permanently damage the IOEM and REM When back up voltage falls below 9 0 volts the IOEM...

Page 21: ...iring Directions to Wire Relay Outputs WARNING Disconnect external power to the unit before wiring If any of the relay contacts are connected to a hazardous live circuit ALL contacts on ALL relays mus...

Page 22: ...m E Aux systems are also referred to as virtual inputs 2 as a 4 20mA output for 5X00 sensor systems including pH ORP conductivity temperature DO and aux and E Aux systems The 4 20mA output signal can...

Page 23: ...10 Test E Aux IOEM wired systems including display control and or alarm functionality based on the particular user defined configuration Installation and Wiring A Wire Digital input Wire Aux Digital I...

Page 24: ...cables through separate bulkhead and conduit 5 Terminate temperature sensor wires to selected IOEM channel There is no polarity for temperature sensor wires therefore and terminals are interchangeabl...

Page 25: ...livers this information to the master and the master relays this information to the REM over the RS485 network and relay 4 is energized Installation and Wiring Notes Use an RS485 Line Extender Booster...

Page 26: ...leanly Nicks stray wires not cleanly terminated can result in unreliable network communication CAUTION Run high and low voltage wires cables through separate bulk head and conduit IOEM network REM net...

Page 27: ...rips not connected to device When master is first physical device on network as shown above connect terminal strip to master and last slave slave 4 to begin network testing Terminal strips for slaves...

Page 28: ...slave slave slave do not wire star network follow master slave wiring directions figure 3 26 Master slave slave slave slave do not wire loop network b b good good bad bad Figure 3 12 Installation and...

Page 29: ...cation 8 on up when IOEM REM device is the last slave on the net work Set dip switch 8 to off down when IOEM REM device is not the last slave on the network Dip Switch configuration table for slave ad...

Page 30: ...ed one by one as they are added to the network Step 7 Connect Communication Cable for Firmware Update An RS232 communication cable must be connected locally at the expansion module to a PC running Aqu...

Page 31: ...y get corrupted if any of the following occurs during a firmware update a Firmware Updater window utility is closed b AquaManager is closed c RS232 cable is removed from IOEM REM or PC com port d powe...

Page 32: ...8 Left click Yes to begin firmware upload Firmware Updater screen opens 9 at window when upload completes 10 Verify uploaded version information is correct at IOEM REM node after manually polling IOEM...

Page 33: ...e if communication problem is resolved Installation and Wiring Unit is Up To Date indicates that the expansion module has most recent firmware and upload is not necessary 11 Remove RS232 communication...

Page 34: ...p n 065921 conduit sealer must be used to prevent moisture from entering the IOEM and REM enclosure Apply the sealant after all wiring and connections are complete Failure to use industrial encapsula...

Page 35: ...IOEM REM Safey and Installation Guide 68 4 Using AquaManager to configure IOEM and REM Channels This page left intentionally blank...

Page 36: ...ommon terminology used to describe IOEM and REM devices as well as IOEM REM and 5X00 Eaux system functionality I O An IOEM instrument is an I O device whose channels are wired and configured using the...

Page 37: ...3 modes Each mode is described below 1 Input mode IOEM channels can be configured as an input Input mode selections are digital 0 1Volt 0 5Volt 4 20mAand temperature IOEM inputs use one of the 5X00 in...

Page 38: ...figuration information see AquaManager Help Contentstab WorkingwithNodes Systemsmanagement Systems Management fields table and link to E Aux bookmarks 7 to upload E Aux system configuration to network...

Page 39: ...ut channels can only be assigned to 1 5X00 system at a time When selecting a 4 20mA output channel that is currently pending or confirmed AquaManager displays the below 4 20mA Conflict Error window wi...

Page 40: ...figuration to networked instrument 8 Verify wired 4 20mA output device is regulating the system correctly based on the system value Reset IOEM to factory Follow the steps below to reset an IOEM expans...

Page 41: ...00 instrument manuals Configuring Sensor Setup Service Output test system menu to verify 4 20mA output Notes At Run Screen 5X00 instrument system using REM relay will show control and or alarm relay i...

Page 42: ...y AquaManager patch update is sent every 30 days regardless of AquaManager program launch This notification will be visible if after 30 days a new AquaManger version is available regardless of what Aq...

Page 43: ...t Connector for Auxiliary inputs 3 pole If any parts are damaged or missing contact YSI or your YSI representative im mediately Unpacking and Inspection Appendix 2 Troubleshooting Status leds There ar...

Page 44: ...ster See System Communica tions Network Master menu 5X00 instrument user manuals more than one device is configured as a master See System Communica tions Network Master menu 5X00 instrument user manu...

Page 45: ...tion of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16A per phase and not subject to conditional connection IEC61010 1 2010 S...

Page 46: ...r installation If this equipment does cause interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the inter...

Page 47: ...and proof of purchase transportation prepaid to the Authorized Service Center selected by YSI Repair or replacement will be made and the product returned transportation prepaid Repaired or replaced p...

Page 48: ...o accept the instrument for service The form may be downloaded from www ysi com by clicking on the Support tab then the Product Return Form Contact Us Appendix 8 Recycling Recycling YSI is committed t...

Page 49: ...module firmware updater directions 60 F Ferrite bead installation 35 Firmware Updater could not find unit error 65 device timed out error 64 directions to update firmware 60 Unit is Up To Date message...

Page 50: ...cifications sensors 13 systems non input 13 14 communication 14 RS232 14 firmware 14 hardware relays 13 Stub network wiring 49 Surface mount 5200A 26 Surge and lightning protection 65 Index T Table of...

Page 51: ...Item 606524 Rev B Drawing 606524 April 22 2015 2015 YSI Incorporated...

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