background image

IOEM/REM Safey and Installation Guide

70

IOEM/REM Safey and Installation Guide

71

IOEM and REM Configuration and Monitoring

IOEM and REM expansion modules do not have a user interface, meaning no 

configuration other than hardware wiring (page 43 IOEM and page 40 REM) 

and slave address configuration (page 55) are done locally at expansion modules. 

AquaManager is required to upload IOEM mode configuration to the instru-
ment. In addition, AquaManager must be used to upload all sensor setup>sensor 
system>output 4/20mA menus which menus include configuration of IOEM 
slave and channel to be used for a sensor system output. AquaManager includes 
software checks that help to validate IOEM 4/20mA output assignment configu-
ration.  

Directions to configure these menus using AquaManager are provided at 

the Quick Start - IOEM Configuration starting on page 72.

At AquaManager polls, a network query occurs to determine whether configura

-

tion changes have been made to any networked instruments. When configuration 

changes are detected during an AquaManager manual poll, AquaManager updates 
the database to ensure the AquaManager database is in sync with networked instru-
ments.  Example - if a manual poll is performed on a networked master 5200A, all 
instruments on the network are queried. If, on this network, a change was made 
locally to a slave 5500OD, the local change made to the slave 5500OD is updated to 
AquaManager. This process allows the database to be up to date with the instruments 
at all times. 

It is critical that the instruments be polled at frequent time inter

-

vals to ensure AquaManager is in sync with actual instrument configuration.

Note:

 

-

Manual polls are required to update AquaManager firmware updates. Au-

topolls do not update firmware installation version information. See verify 
latest firmware version after using Firmware Updater - step 10, page 63

Quick start guide instructions are provided for IOEM I/O - page 72 and REM 
- page 80. 

Use 5X00 instrument user manuals for information regarding Run Screen, Sen-
sor and System set up menu configuration. To Access pdf interactive manuals in 
AquaManager at the Explorer Window Help>Instrument Manuals>scroll and se-
lect instrument manual to open interactive pdf file. Configuration of IOEM input, 
4/20mA, PID control output and REM relay system configuration are provided at 
sensor setup section in chapter 4 of 5X00 user manuals. Configuration of System 
Menu items (such as general alarm relay) are provided at system menu>appropriate 
system section in chapter 4. Configuration of Timer relays are provided at Timers 
Menu section in chapter 4. Manuals are also accessible at http://ysi.com/resource-
library.php.

Configuring IOEM/REM expansion modules 

IOEM/REM terminology

Below is a list of common terminology used to describe IOEM and REM devices 
as well as IOEM, REM and 5X00 Eaux system functionality:

I/O

-An IOEM instrument is an I/O device whose channels are wired and configured 

using the IOEM expansion module. “I”= input. Configure an IOEM channel to be an 

input when the incoming signal is used to track a temperature, 0-1v, 0-5v, 4/20mA, 

or digital device. “O” = output. Configure an IOEM channel to be a 4/20mA output 

when a 5X00 system input signal is to be converted to a 4/20mA output signal which 
can be used by another connected device such as a PLC. 4mA-20mA outputs can 
also be used as a 5X00 system PID control device.

Channel

-refers to the physical 1 through 4 (IOEM4) and 1 through 8 (IOEM8) I/

Os. I/O devices are wired to terminal strips located on the IOEM expansion module 
see page 43; 

Channel

 also refers to the physical 1 through 4 relay outputs wired 

to terminal strip locations 1-4 on the REM expansion module - page 40.

E-Aux Systems-

5X00 instruments have eight (8) E-Aux systems. E-Aux systems  

are configured to monitor, control and/or alarm IOEM inputs the same way 5X00 
sensor systems function. E-Aux systems have data and event logging functionality. 
E-Aux systems are also referred to as “virtual systems.”

E-Aux system datalogs-

5X00 E-Aux system datalogs are not visible at the instru-

ment. AquaManager datalogs must be used to view E-Aux system datalogs;

Local vs Remote Instruments

-A 

local

 instrument on a 5X00 network is defined 

as a 5X00 instrument that is using it’s own relay output as a sensor or system con-
trol or alarm. So, for example if a 5200A’s (s/n 53-1111111) pH control or alarm 
system is configured to use it’s own (5200A s/n 53-1111111) relay 1 to control for 
low pH, the relay assignment is considerated a 

local

 relay configuration.  If this 

same 5200A’s (s/n 53-1111111) pH control or alarm system is configured to use a 
networked 5500 (s/n 55-2222222) relay 1, the relay configuration is considered a 

remote

 relay configuration. IOEM input and IOEM and REM output channels are 

always considered to be remote configurations because expansion modules input 
and output devices are always configured to a networked 5X00 instrument system. 
Knowing the difference between local and remote instruments is important since 
certain menus like 5X00 system and sensor setup menus display local versus remote 
instrument names differently. 

Instrument and Relay name conventions at 5X00 instrument menus

  - Configured 

instrument and relay names are displayed differently at a 5X00 instrument when 
local versus remote instruments are selected at configuration menus. For example, 
at sensor setup>sensor selection>control/alarm system>Instrument window, the 
instrument window displays a generic list of instruments being Local Machine, 
Master and Slaves 1-31. The Local Machine user configured name is displayed if the 
local machine is configured. A relay is selected at the sensor or system>relay menu. 

Configuring IOEM/REM expansion modules 

Summary of Contents for YSI IOEM

Page 1: ...YSI Incorporated IOEM Input Output REM Relay Expansion Modules Safety and Installation Guide AquaManger configuration quick start guides included at chapter 4...

Page 2: ...ntal Specifications 12 IOEM Input Output System Specifications 12 REM Output Specifications 13 Component and System Non Input Specifications 13 2 Safety 15 THIS IS IMPORTANT 16 Warnings and Cautions 1...

Page 3: ...aManager to configure IOEM channel mode 73 Configure 5X00 E Aux system for IOEM input 74 Configure 5X00 system for IOEM 4 20mA output 76 Configure 5X00 system for IOEM PID output control device 77 Res...

Page 4: ...IOEM REM Safey and Installation Guide 6 1 Introduction IOEM Product Description REM Product Description Product features Using this Manual Specifications This page left intentionally blank...

Page 5: ...oftware is required and serves as a management tool using either a direct RS232 or TCP IP connection where a 5X00 instrument is configured as a master on the RS485 network 1 32 bit processor networkin...

Page 6: ...ystems as additional relay outputs on the network REM instruments have 4 relay outputs that are used to connect peripheral devices These peripheral devices are used to control and or alarm networked 5...

Page 7: ...Directive 2011 65 EU WEEE 2002 96 EC FCC See Appendix 3 Declaration of Conformity page 88 IOEM Input Output System Specifications Input type There are 4 IOEM 4 or 8 IOEM 8 I O channels that allow dig...

Page 8: ...times per second and readings are averaged Communication Feature Specification RS232 required for firmware upgrading up to 100 ft 30m Instrument to Instrument Networking Feature Specification With a...

Page 9: ...consignes de s curit ne sont pas suivies Safety CAUTIONS are used when personal injury or damage to equipment can result if safety information is not followed Les notices ATTENTION sont utilis es lors...

Page 10: ...n plus de la mise la terre du mod le IOEM and REM tous les r servoirs doivent tre mis la terre Safety WARNING Do not overload relays Verify that the surge current at startup does not exceed the relay...

Page 11: ...le d expansion de relais et sont utilis s comme r f rence flottante au sol Cela exige que les capteurs ne soient pas mis la terre individuellement CAUTION Power supply voltage above 16 5 VDC may perma...

Page 12: ...IOEM REM Safey and Installation Guide 22 This page left intentionally blank 3 Installation Wiring Installing wiring IOEM and REM components and peripheral devices...

Page 13: ...ips head screwdriver to remove IOEM and REM front panel to ac cess board assembly necessary tools for cutting mounting holes in mounting brackets rail mount electric drill and bits for mounting IOEM a...

Page 14: ...REM to the surface Figure 3 2 Installation and Wiring Rail Mount Mount IOEM and REM to handrail or pipe 1 to 1 5 2 5 to 3 8cm in diameter The rail mount kit YSI model number 6509 includes u bolts a pr...

Page 15: ...al plate is labeled with letters These letters correspond to a label affixed to the inside of the front panel which identifies wire termination Installation and Wiring locations IOEM and REM ground wi...

Page 16: ...ter so that a watertight seal can be made Rubber grommets can be frozen put in a freezer for 1 hour and then easily drilled to the required diameter Some pre drilled rubber grommets are supplied with...

Page 17: ...ATTENTION les mod les d IOEM module d expansion d entr et de sortie et de REM module d expansion de relais utilisent des appareils transistoris s sensibles pouvant tre endommag s par des d charges d l...

Page 18: ...ommended when operating with AC power Backup power can be supplied by 12VDC or UPS battery source Wire AC Power The AC power option includes an integrated universal worldwide AC switching power supply...

Page 19: ...EM REM Safey and Installation Guide 37 Ferrite bead YSI p n 606399 Ferrite bead assembled CAUTION Run high and low voltage cables through separate bulkhead and conduit Installation and Wiring IOEM AC...

Page 20: ...d if batteries are to be fully powered when used as back up power source Power supply voltage above 16 5 VDC may permanently damage the IOEM and REM When back up voltage falls below 9 0 volts the IOEM...

Page 21: ...iring Directions to Wire Relay Outputs WARNING Disconnect external power to the unit before wiring If any of the relay contacts are connected to a hazardous live circuit ALL contacts on ALL relays mus...

Page 22: ...m E Aux systems are also referred to as virtual inputs 2 as a 4 20mA output for 5X00 sensor systems including pH ORP conductivity temperature DO and aux and E Aux systems The 4 20mA output signal can...

Page 23: ...10 Test E Aux IOEM wired systems including display control and or alarm functionality based on the particular user defined configuration Installation and Wiring A Wire Digital input Wire Aux Digital I...

Page 24: ...cables through separate bulkhead and conduit 5 Terminate temperature sensor wires to selected IOEM channel There is no polarity for temperature sensor wires therefore and terminals are interchangeabl...

Page 25: ...livers this information to the master and the master relays this information to the REM over the RS485 network and relay 4 is energized Installation and Wiring Notes Use an RS485 Line Extender Booster...

Page 26: ...leanly Nicks stray wires not cleanly terminated can result in unreliable network communication CAUTION Run high and low voltage wires cables through separate bulk head and conduit IOEM network REM net...

Page 27: ...rips not connected to device When master is first physical device on network as shown above connect terminal strip to master and last slave slave 4 to begin network testing Terminal strips for slaves...

Page 28: ...slave slave slave do not wire star network follow master slave wiring directions figure 3 26 Master slave slave slave slave do not wire loop network b b good good bad bad Figure 3 12 Installation and...

Page 29: ...cation 8 on up when IOEM REM device is the last slave on the net work Set dip switch 8 to off down when IOEM REM device is not the last slave on the network Dip Switch configuration table for slave ad...

Page 30: ...ed one by one as they are added to the network Step 7 Connect Communication Cable for Firmware Update An RS232 communication cable must be connected locally at the expansion module to a PC running Aqu...

Page 31: ...y get corrupted if any of the following occurs during a firmware update a Firmware Updater window utility is closed b AquaManager is closed c RS232 cable is removed from IOEM REM or PC com port d powe...

Page 32: ...8 Left click Yes to begin firmware upload Firmware Updater screen opens 9 at window when upload completes 10 Verify uploaded version information is correct at IOEM REM node after manually polling IOEM...

Page 33: ...e if communication problem is resolved Installation and Wiring Unit is Up To Date indicates that the expansion module has most recent firmware and upload is not necessary 11 Remove RS232 communication...

Page 34: ...p n 065921 conduit sealer must be used to prevent moisture from entering the IOEM and REM enclosure Apply the sealant after all wiring and connections are complete Failure to use industrial encapsula...

Page 35: ...IOEM REM Safey and Installation Guide 68 4 Using AquaManager to configure IOEM and REM Channels This page left intentionally blank...

Page 36: ...ommon terminology used to describe IOEM and REM devices as well as IOEM REM and 5X00 Eaux system functionality I O An IOEM instrument is an I O device whose channels are wired and configured using the...

Page 37: ...3 modes Each mode is described below 1 Input mode IOEM channels can be configured as an input Input mode selections are digital 0 1Volt 0 5Volt 4 20mAand temperature IOEM inputs use one of the 5X00 in...

Page 38: ...figuration information see AquaManager Help Contentstab WorkingwithNodes Systemsmanagement Systems Management fields table and link to E Aux bookmarks 7 to upload E Aux system configuration to network...

Page 39: ...ut channels can only be assigned to 1 5X00 system at a time When selecting a 4 20mA output channel that is currently pending or confirmed AquaManager displays the below 4 20mA Conflict Error window wi...

Page 40: ...figuration to networked instrument 8 Verify wired 4 20mA output device is regulating the system correctly based on the system value Reset IOEM to factory Follow the steps below to reset an IOEM expans...

Page 41: ...00 instrument manuals Configuring Sensor Setup Service Output test system menu to verify 4 20mA output Notes At Run Screen 5X00 instrument system using REM relay will show control and or alarm relay i...

Page 42: ...y AquaManager patch update is sent every 30 days regardless of AquaManager program launch This notification will be visible if after 30 days a new AquaManger version is available regardless of what Aq...

Page 43: ...t Connector for Auxiliary inputs 3 pole If any parts are damaged or missing contact YSI or your YSI representative im mediately Unpacking and Inspection Appendix 2 Troubleshooting Status leds There ar...

Page 44: ...ster See System Communica tions Network Master menu 5X00 instrument user manuals more than one device is configured as a master See System Communica tions Network Master menu 5X00 instrument user manu...

Page 45: ...tion of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16A per phase and not subject to conditional connection IEC61010 1 2010 S...

Page 46: ...r installation If this equipment does cause interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the inter...

Page 47: ...and proof of purchase transportation prepaid to the Authorized Service Center selected by YSI Repair or replacement will be made and the product returned transportation prepaid Repaired or replaced p...

Page 48: ...o accept the instrument for service The form may be downloaded from www ysi com by clicking on the Support tab then the Product Return Form Contact Us Appendix 8 Recycling Recycling YSI is committed t...

Page 49: ...module firmware updater directions 60 F Ferrite bead installation 35 Firmware Updater could not find unit error 65 device timed out error 64 directions to update firmware 60 Unit is Up To Date message...

Page 50: ...cifications sensors 13 systems non input 13 14 communication 14 RS232 14 firmware 14 hardware relays 13 Stub network wiring 49 Surface mount 5200A 26 Surge and lightning protection 65 Index T Table of...

Page 51: ...Item 606524 Rev B Drawing 606524 April 22 2015 2015 YSI Incorporated...

Reviews: