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Installation Planning Guide

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Summary of Contents for Nuvera 100

Page 1: ...installation Xerox DocuPrint 100 115 135 155 180 EPS 701P24750 April 2005 guide planning...

Page 2: ...dicial law or hereinafter granted including without limitation material generated from the software programs displayed on the screen such as icons screen displays or looks Printed in the United States...

Page 3: ...Introduction About this guide xi Contents xi Conventions xii Notice xiii 1 Product overview System overview 1 1 System components 1 2 Client workstations and system software 1 4 Supported hardware an...

Page 4: ...pecifications and requirements summary 5 4 6 Printer requirements and specifications Power requirements 6 1 Outlet configurations 6 2 60 Hz printer outlet voltages 6 2 50 Hz printer outlet voltages 6...

Page 5: ...paper sizes A 7 Paper care A 9 Other supplies A 11 Dry ink A 12 Fuser agent A 12 Developer A 12 Diskettes A 13 Cartridge tapes A 13 Stacker containers and pallets optional A 13 Fonts A 13 Consumable s...

Page 6: ...iv Installation Planning Guide Table of contents...

Page 7: ...ring all modes of customer operation The laser danger labels on the system are for Xerox service representatives and are on or near panels or shields that must be removed with a tool DO NOT REMOVE LAB...

Page 8: ...nt Use of unsuitable materials may result in poor performance and may create a hazardous situation Never move either the printer or the controller without first contacting Xerox for approval Never att...

Page 9: ...is WARNING alerts users to areas of the product where there are heated surfaces which should not be touched Electrical supply This product shall be operated from the type of electrical supply indicate...

Page 10: ...guards Maintenance Any operator product maintenance procedures will be described in the user documentation supplied with the product Do not carry out any maintenance on the product which is not descr...

Page 11: ...with this product to maintain compliance with Council Directive 89 36 EEC Radio and telecommunications equipment directive Europe only Certification to 1999 5 EC Radio Equipment and Telecommunications...

Page 12: ...op disconnect pulse or DTMF tone signaling it should be set to use DTMF signaling DTMF signaling provides reliable and faster call setup Modification or connection to external control software or to e...

Page 13: ...ble for your new printing system You receive it in advance of hardware delivery to help you prepare your site for the delivery and installation of the system A set of user material will be delivered w...

Page 14: ...document Conventions This guide uses the following conventions Initial capital and angle brackets Within procedures the names of keys are shown with an initial capital and within angle brackets for e...

Page 15: ...an action that could damage hardware or software WARNING Warnings alert you to conditions that may affect the safety of people Notice This publication may contain descriptions of concepts and features...

Page 16: ...xiv Installation Planning Guide Introduction...

Page 17: ...multiple weights sizes and types Optional modules for enhanced finishing and output to third party devices Optional high capacity feeder stacker modules which provide additional feeder trays and outp...

Page 18: ...e 1 1 Configurations supported by Xerox DocuPrint 100 115 135 155 180 EPS 1 Sun UNIX client workstation 2 Apple Macintosh client workstation 3 Network connection 4 Controller 5 PC client workstation 6...

Page 19: ...network and channel connection The customer needs to supply one or more of the following communication connections Ethernet local area network LAN running TCP IP AppleTalk or Novell NetWare network pr...

Page 20: ...hput speed NOTE Maximum throughput speed with 7 by 10 inch 178 by 254 mm paper requires the 7 by 10 inch enablement kit Xerox is responsible for the physical installation and service of the printer an...

Page 21: ...and software versions other than those listed above Client networking software Xerox client software a third party TCP IP lpr networking software Novell or Apple Macintosh Printer Access Protocol PAP...

Page 22: ...ovides a set of 300 and 600 dpi E13B and CMC7 MICR fonts for use with your DocuPrint 100 115 135 155 180 MX system To receive the high print quality guaranteed by Xerox you must use these MICR fonts C...

Page 23: ...Portrait CMC74J Unsupported features The DocuPrint 100 115 135 155 180 EPS does not support the security and audit feature or bar code reading In addition although the Line Thickening selection and t...

Page 24: ...ices is a web based application that enables direct communication between DocuSP and Xerox support This service enables Quick resolution of First Call issues Automated workflow monitoring Real time tr...

Page 25: ...ment system options and manage print jobs DocuSP remote access Remote Workflow Remote Workflow a remote graphical user interface is available for installation from a CD The remote GUI allows you to ma...

Page 26: ...000 2000 controller 1 Controller stand 2 Mouse 3 18 36 track cartridge tape drive optional 4 Processor 5 Diskette drive 6 CD drive 7 Quarter inch cartridge QIC tape drive 8 External fixed disk drive o...

Page 27: ...or 2 GB NOTE In XE all printers use a 2 GB memory configuration Hard disk drive Sun Blade 1000 36 GB Sun Blade 2000 73 GB CD drive Diskette drive uses 3 5 inch 1 44 MB double sided high density diske...

Page 28: ...onal 6 Quarter inch cartridge QIC tape drive 7 Processor 8 DVD CD RW drive 9 18 36 track cartridge tape drive optional 10 Controller stand The Sun workstation contains the following hardware component...

Page 29: ...s board a DVD CD RW drive a diskette drive power receptacle and outlet connectors and ports Memory Two 1 GB Dual In line Memory Modules or DIMMs are provided as a standard feature of the processor Har...

Page 30: ...lanning Guide Controller components and options Figure 2 3 Drive locations on the Sun Blade 1000 2000 processor 1 CD drive 2 Diskette drive Figure 2 4 DVD CD RW drive location on Sun Blade 2500 and Su...

Page 31: ...el lock block 2 Serial connectors A and B DB 25 3 Parallel connector 4 SCSI connector 5 Universal serial bus USB connectors for keyboard and for mouse 6 Twisted pair Ethernet TPE connector 7 IEEE 1394...

Page 32: ...ctor 7 Twisted pair Ethernet 8 Serial connector 9 USB connectors The diskette drive may be plugged into any one of these 10 Power connector Keyboard The keyboard consists of alphanumeric keys similar...

Page 33: ...h density diskettes Optional processor components The controller may be configured with any of the following optional components Connectivity board to enable Token Ring Channel interface board for cha...

Page 34: ...ipheral cabinet with tape drives 1 9 track open reel tape drive 2 18 36 track cartridge tape drive If you have other Xerox printing systems you may already have a peripheral cabinet that houses a 9 tr...

Page 35: ...odule or modules The base configuration for the printer includes an inverter feeder stacker and one additional feeder stacker module Figure 3 1 Printer base components 1 Processor feeder trays 2 Sampl...

Page 36: ...ter configurations The Xerox DocuPrint 100 115 135 155 180 EPS is available in several different configurations which allow you to customize the printing system for increased efficiency and for specia...

Page 37: ...installed for the printing system to support a third party finishing device Function of the bypass transport Connected to the last feeder stacker module the bypass transport moves paper from the stac...

Page 38: ...er support DP155 and DP180 EPS only The roll feeder option may be installed in the inverter feeder stacker module replacing the feeder tray This option does not require DFA or input enablement softwar...

Page 39: ...re an appropriate location for the printing system and order supplies This chapter helps you accomplish these tasks by providing the following information A summary of your responsibilities and those...

Page 40: ...and software problems Obtain software licenses as appropriate Customer responsibilities Your responsibilities before during and after installation of the DocuPrint printing system are to schedule and...

Page 41: ...tallation Install the necessary network components required to connect client workstations to the printing system Refer to the Getting Ready for Installation manual for details Channel attached printi...

Page 42: ...ons Developer 1 carton Fuser agent 2 boxes Dry ink 1 carton After installation you will need to establish a procedure for ordering supplies according to your ongoing production requirements Xerox Cust...

Page 43: ...em administrator to assess what type of network you have and what modifications need to be made to supply an Ethernet connector to the controller processor Token Ring specifications Users of network c...

Page 44: ...the following cables must be available Bus and tag cables bus in bus out tag in tag out Terminators as necessary due to location on channel For your convenience you may be able to order the bus and ta...

Page 45: ...w For details on printer power requirements refer to the Printer specifications and requirements chapter of this guide Table 5 1 Controller electrical requirements Table 5 2 Agency certification UL 19...

Page 46: ...ch require an outlet identical to the one that is shown for the controller Figure 5 1 Multinational wall outlet configurations The required wall outlet voltages for USA Canada United Kingdom and the r...

Page 47: ...ral if your working environment is comfortable for you it is suitable for your controller The following sections define the acceptable environmental ranges for the controller models with which your sy...

Page 48: ...processor so the fan and vents are not blocked The following illustration shows fan and vent locations on the front and back of the processor Do not Place the monitor and processor on a desk or table...

Page 49: ...voltage charts and wiring diagrams that follow For details on controller power requirements refer to the Controller specifications and requirements chapter of this guide Table 6 1 Printer electrical r...

Page 50: ...60 Hz printer outlet voltages The following table shows the voltages for the outlets on your printer All power outlets must have a dedicated circuit for each system equipment piece Make sure each pow...

Page 51: ...r outlets must have a dedicated circuit for each system equipment piece Make sure each power cord has a separate circuit NOTE Consult with your service representative to ensure that the installation c...

Page 52: ...5 Wire 415 V Line 1 to neutral 240 V RMS 216 264 V RMS 5 Wire 415 V Line 2 to neutral 240 V RMS 216 264 V RMS 5 Wire 415 V Line 3 to neutral 240 V RMS 216 264 V RMS Service outlet configuration Measu...

Page 53: ...are components Adequate work space and service clearance around the equipment Condition Range Operating temperature Recommended Minimum Maximum 68 F to 76 F 20 C to 24 C 50 F 10 C 85 F 29 C Humidity R...

Page 54: ...front of the printer For information on clearance space and other space planning considerations refer to the Space planning guidelines section of this chapter Contact your service representative if yo...

Page 55: ...feeder stacker 4 Feeder stacker 5 Front of printer area Printer with inverter feeder stacker and two feeder stackers The dimensions of the printer with the inverter feeder stacker and two feeder stack...

Page 56: ...acker 4 Feeder stacker 5 Feeder stacker 6 Front of printer area Printer with inverter feeder stacker and three feeder stackers The dimensions of the printer with the inverter feeder stacker and three...

Page 57: ...by your service representative and remains permanently in place You should not attempt to remove or reinstall it The following is supported by the bypass transport Paper size and weight You can use a...

Page 58: ...imensions The following pages contain diagrams showing dimensions service access and the paper path for the bypass transport Dimensions The following figure shows the dimensions of the bypass transpor...

Page 59: ...feed path 3 Neutral area to remain unoccupied 4 Shaded areas at rear and right side of the bypass transport require third party input output devices to be undockable from the feeder stacker or the byp...

Page 60: ...transport paper path Configuration diagrams with bypass transport The following diagrams show the dimensions and space requirements of the printer with a bypass transport These diagrams represent top...

Page 61: ...requirements and specifications Figure 6 9 Printer inverter feeder stacker and one feeder stacker with bypass transport 1 Printer 2 Inverter feeder stacker 3 Back of printer area 4 Feeder stacker 5 B...

Page 62: ...n determining your space requirements and planning for shared space between your printers it is important to consider all of the components you plan to install To ensure all of the space requirements...

Page 63: ...system You can share the 36 inch 91 4 cm clearance space around each component as long as you follow these rules Space may be shared only with other Xerox equipment Components may share the 36 inch 9...

Page 64: ...re shows the two printers facing each other The printers share 26 inches 30 5 cm of the general service space but not the exclusive operator area in front of each printer Therefore the printers should...

Page 65: ...er Face to face shared space The following figure shows the two printers arranged with one facing the back of the other Between them is 60 inches 152 4 cm of space This allows for 24 inches 61 cm of o...

Page 66: ...ling For proper operation the printer must be perfectly level On floors less than two degrees out of level installation personnel use a leveling kit to level the machine NOTE The printer will not func...

Page 67: ...n site To determine access ask the following questions Does the equipment need to go up or down a stairwell How wide is the stairwell Do you have an elevator if the equipment is to be located above or...

Page 68: ...pe of turn the equipment must negotiate Turning radius for printer with separated components The printing system is delivered with the printer inverter feeder stacker and each feeder stacker as separa...

Page 69: ...d Passage or doorway 1 width Minimum passage 2 width 29 inches 73 7 cm 74 5 inches 189 2 cm 30 inches 76 2 cm 64 5 inches 163 8 cm 31 inches 78 7 cm 62 inches 157 5 cm 32 inches 81 3 cm 59 5 inches 15...

Page 70: ...5 inches 179 1 cm 34 inches 86 4 cm 66 5 inches 169 cm 36 inches 91 4 cm 63 5 inches 161 3 cm 38 inches 96 5 cm 61 5 inches 156 2 cm 40 inches 101 6 cm 58 inches 147 3 cm 42 inches 106 7 cm 55 inches...

Page 71: ...acker dimensions of 28 inches 71 1 cm by 32 25 inches 81 9 cm Printer hardware specifications and requirements summary The following table summarizes the specifications and electrical requirements of...

Page 72: ...required access 223 25 in W by 114 in D 567 cm W by 290 3 cm D 2 588 lbs 1 174 9 kg DP 100 115 and 135 Operating 28 140 BTU per hr Standby 4 454 BTU per hr Energy Saver 2 700 BTU per hr DP 155 and 18...

Page 73: ...g 28 140 BTU per hr Standby 4 454 BTU per hr Energy Saver 2 700 BTU per hr DP 155 and 180 Operating 32 770 BTU per hr Standby 4 454 BTU per hr Energy Saver 2 700 BTU per hr 60 Hz DP 135 120 240 VAC or...

Page 74: ...quipment Printer with inverter feeder stacker and three feeder stackers W 216 in 730 8 cm H 59 6 in 151 3 cm D 38 8 in 98 6 cm Total space required access 288 in W by 114 in D 730 8 cm W by 290 3 cm D...

Page 75: ...e There are a number of factors to keep in mind when planning your site including the following Clearance space requirements Cable length Refer to these sections in this manual when considering the va...

Page 76: ...6 28 Installation Planning Guide Printer requirements and specifications...

Page 77: ...Installation Planning Guide 6 29 Printer requirements and specifications...

Page 78: ...6 30 Installation Planning Guide Printer requirements and specifications...

Page 79: ...Installation Planning Guide 6 31 Printer requirements and specifications...

Page 80: ...6 32 Installation Planning Guide Printer requirements and specifications...

Page 81: ...cations 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 C O D...

Page 82: ...6 34 Installation Planning Guide Printer requirements and specifications...

Page 83: ...roller can be separated up to the length of the interface cables that connect them The printer and controller are connected by a 20 foot 6 1 meter cable or an optional 50 foot 15 2 meter cable Power c...

Page 84: ...nnel attachments The Xerox DocuPrint 100 115 135 155 180 EPS conforms to IBM standards and requirements for any channel attached printer When you channel attach your printing system keep the following...

Page 85: ...further information refer to the following IBM manuals IBM System 360 and System 370 Input output Interface Channel to Control Unit OEM Information GA22 6974 3825 Page Printer Product Description G54...

Page 86: ...7 4 Installation Planning Guide System connections...

Page 87: ...n place Xerox personnel will complete the installation of the printer components In the United States the steps in the installation process typically occur in the following order 1 Xerox personnel ins...

Page 88: ...o an IBM host through a channel provide the host channel address channel unit address and data transfer mode If your system will be connected to an IBM host through Socket TCP IP provide the host IP a...

Page 89: ...es Overseeing routine maintenance and meter reporting Arranging for additional operator training Ordering additional fonts Ordering additional documentation Placing service calls for hardware problems...

Page 90: ...reporting As print jobs are processed the printing system accumulates saves and maintains usage data During the last five working days of each month you need to review and transmit the data to Xerox f...

Page 91: ...et the specifications set forth by Xerox for operability in the printer For additional information about paper specifications refer to Helpful Facts about Paper delivered with your printer Acceptable...

Page 92: ...tructions are printed on all paper trays Use only the processor feeding trays trays 1 and 2 for labels Load labels in the tray with the label side up You can direct printed labels to any output tray B...

Page 93: ...alist or service representative Paper width and throughput speed LCDS printing only The width of the paper you use for your LCDS print job is directly related to the rate at which the printer can prin...

Page 94: ...mm 77 ppm 3 15 31 to 17 in 389 to 432 mm 58 ppm Pitch Paper width Speed 8 7 to 7 4 in 178 to 188 mm 154 ppm 7 7 4 to 9 01 in 188 to 229 mm 135 ppm 6 9 01 to 10 19 in 229 to 259 mm 116 ppm 5 10 19 to...

Page 95: ...ing cycle downs NOTE Pages per minute actually means impressions per minute referring to one side of a printed sheet Paper size and pitch mode minimum and maximum The illustrations in this section sho...

Page 96: ...d short edge first These paper sizes slow down the throughput speed Therefore a short edge feed job takes longer to print than a long edge feed job NOTE The system can support 14 by 17 inch 356 by 432...

Page 97: ...is the maximum paper length for which the system supports long edge feeding 5 to 8 pitch mode Any papers with long edges greater than this such as 11 by 17 inch 279 by 432 mm paper must be loaded for...

Page 98: ...e A 5 US Letter 8 5 by 11 inch paper feeding long edge feed Figure A 6 US Ledger or US Tabloid 11 by 17 inch paper feeding short edge feed B4 papers There are two versions of B4 paper European ISO B4...

Page 99: ...equipment To minimize the amount of curling use paper with low moisture content Paper with excessive moisture content has a tendency to jam because of the greater curl The maximum recommended moistur...

Page 100: ...low environmental stabilization prior to printing For more detailed information on paper for Xerox printers refer to Helpful Facts about Paper provided with your printer Figure A 9 Storing paper corre...

Page 101: ...length of time needed to condition stacked cartons of paper Table A 1 Time required for paper conditioning Example See the shaded rows in the table above If you want to move ten cartons of paper from...

Page 102: ...en used in non MICR systems The same procedure used for non MICR printing systems is used to add the dry ink to the 96 4635 180 MICR printer NOTE Dry ink toner yields are based on 7 area coverage Your...

Page 103: ...tapes Stacker containers and pallets optional Stacker containers can be placed inside the stacker bins to receive and neatly stack large amounts of output These optional containers are available in a...

Page 104: ...termine your supply needs NOTE Customers in the U S may use the part numbers in these tables to order supplies Customers outside the U S should contact their local service organization for part number...

Page 105: ...inch Dual Purpose Colors Green 3R3088 8 5 x 11 inch Dual Purpose Colors Pink 3R3058 8 5 x 11 inch Dual Purpose Colors Pink 3 hole 3R3074 8 5 x 14 inch Dual Purpose Colors Pink 3R3090 8 5 x 11 inch Du...

Page 106: ...hole 3R2057 A3 4024 Dual Purpose Paper 3R91721 A3 4024 Dual Purpose Paper 3R2594 9 5 x 11 inch 65 pound divider white 2 500 sheets per carton 3R3428 11 x 17 inch 4024 Dual Purpose Paper 2 500 sheets...

Page 107: ...ite Non drilled 90 pound blue Three hole 90 pound Index white Three hole 90 pound blue 3R4417 3R4425 3R4418 3R4426 Reversed collated singles bottom up Non drilled 90 pound Index white Three hole 90 po...

Page 108: ...rnating CB White CFB Canary Alternating CB White CB White CFB Canary CFB Canary CF Pink CF Pink Alternating CB White CFB Canary CFB Pink CF Goldenrod CB White CFB White CFB Canary CFB Pink CF White CF...

Page 109: ...ts per carton Cartons per pallet Part number All papers are packaged 500 sheets per ream with 10 reams per carton Each ream contains only complete carbonless sets i e 501 sheets in a three part ream f...

Page 110: ...help you submit the initial order of supplies needed for installation These items include paper dry ink fuser agent and developer Once printer volume is established planning ahead and buying Xerox su...

Page 111: ...eveloper fuser agent cartridge tapes and diskettes call the Xerox Supply Center at 1 800 822 2200 weekdays between 7 30 a m and 6 00 p m Pacific time If you prefer you may mail orders to Xerox Corpora...

Page 112: ...Use this checklist to help record the supplies and accessories you need the date you plan to place the order and the actual date of the order Item Description and part number Quantity Date to order D...

Page 113: ...s Diskettes Cleaning supplies Use this checklist to help record the supplies and accessories you need the date you plan to place the order and the actual date of the order Item Description and part nu...

Page 114: ...A 24 Installation Planning Guide Supplies...

Page 115: ...applications development Xerox Customer Service Support Center The Xerox Customer Service Support Center provides regular maintenance care for your printer as well as any necessary repairs Call the Se...

Page 116: ...tion problems or to direct you to the appropriate documentation The key to effective use of the Xerox Printing Systems Customer Support Center is correct identification of the problem Before calling t...

Page 117: ...the printing system is installed Training takes two to four hours depending on the system configuration It includes hands on practice running basic jobs performing routine maintenance and solving pro...

Page 118: ...d or custom fonts contact your local Xerox representative In the U S call 1 800 445 FONT 3668 between 8 30 a m and 5 00 p m Pacific time to receive font samples obtain price information or order licen...

Page 119: ...tform Using LCDS Print Description Language Xerox DocuPrint 100 115 135 155 180 EPS Installation Planning Guide Xerox DocuPrint 100 115 135 155 180 EPS NPS IPS Extension Operations Guide Xerox DocuPri...

Page 120: ...NPS IPS Installation Planning Guide Xerox DocuPrint 96 4635 180 NPS IPS Customer Information Quick Reference Card Xerox DocuPrint NPS IPS Guide to Configuring and Managing the System Xerox DocuPrint...

Page 121: ...e 3 1 controller 3 back panel Sun Blade 1000 2000 7 Sun Blade 2500 8 Sun W1100z 8 components 1 Sun Blade 1000 2000 2 Sun Blade 2500 4 6 Sun W1100z 4 6 environmental specifications 3 interface options...

Page 122: ...training 3 outlet configurations printer 2 overview controller 1 system 1 ozone production information v P paper acceptable stocks sizes 1 care 9 characteristics 2 conditioning 11 predrilled 2 preprin...

Page 123: ...0 configuration 4 Sun W1100z configuration 4 supplies 1 consumable 14 ordering 20 system components 2 connections 1 overview 1 T tape drive 10 Token Ring 5 toner 12 training operator 3 transparencies...

Page 124: ...Installation Planning Guide I 4 Index...

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