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Xenetech Duo 1218 Installation & Table Manual 

43 

APPENDIX A 

HIGH PRESSURE BELT - DRIVE BLOWERS 

High pressure belt-drive blowers are outdoor mounted units that usually contain a radial blade fan driven by an 
electric motor.   They are intended to go outside and are supplied with a weatherproof cover.   These industrial 
grade units are designed to provide continuous high airflow at relatively high static pressures.   This insures that 
you will have sufficient airflow through the laser cabinet, and run of pipe, to the outdoors.   The laser cabinet and 
pipe restricts the flow of air through the blower.   Therefore, the use of a blower that is rated to perform at 
relatively high static pressures is critical.   The system must include a scheme for piping to the outside that is 
thought out, and sized properly.  The efficiency of the system is based on several factors which HVAC professionals 
will easily understand.   The key points are as follows: 

26.

 

The laser should ideally be positioned 

as close to an outside wall as possible

 thus reducing the 

length of the pipe run, and the elbows (bends) that the pipe will make. 

20.

 

Only 

smooth wall tubing

 (PVC or metal) should be used. 

21.

 

All 

joints

 should be sufficiently 

sealed 

to minimize leakage. 

22.

 

These blowers are loud (3/4 HP Motor unit = 86 dBA @ 5 ft.) so do not mount them under a window, or in 
a location that may adversely effect a neighbor in close proximity to you.   This is more of an issue when 
the units are on the ground, and less so when units are mounted close to the center of a roof. 

23.

 

Blowers may be mounted on a 

roof, or pad mounted

 on the ground. 

24.

 

Mount the blower up on a 

base

 (pressure treated wood works great) to prevent quantities of ice, snow or 

rainwater from affecting the blower.   On the ground a cement pad is also suitable. 

25.

 

The use of 

vibration isolators

 is recommended for roof mount installations in order to absorb noise and 

minimize the transfer of vibration from the blower to the structure.    

26.

 

Near the connection to the laser a 

reducer

 

should be utilized to drop the pipe size (from the size used for 

the run length, example 6-inch) to 4 inches necessary for connection to the laser. 

27.

 

blast gate

 

(also called a shut off gate) should be utilized near the connection to the laser.   This allows 

you to close off airflow through the system. 

28.

 

wire mesh screen

 should be included in the system (some blast gates include this) to prevent small 

objects from being pulled through the pipe to the blower.   The screen should be located as close as 
possible to the hose that connects the laser to the pipe system.   In the unlikely event that a small object 
is pulled through the system it will go no further than the screen allowing easy retrieval. 

29.

 

flexible hose

 (not PVC or metal) should be used to connect the blower to the run of pipe. This prevents 

any vibration from transferring from the blower to the pipe run.   This method of connecting to the rigid 
pipe is also done at the connection to the laser. 

30.

 

Blowers are connected to the Xenetech laser allowing for the automatic starting and stopping of the 
blower through a relay.  This relay is packaged inside the Xenetech auxiliary box.   The blower will 
automatically be energized whenever a job is sent to the laser, and de-energized when the current job 
finishes.  A user adjustable delay can be set in the laser menu which forces the blower to stay on for a set 
time after a job is completed, guaranteeing that the cabinet is completely evacuated of smoke and 
residue.  For the electrician, the relay in the Xenetech auxiliary box is rated at 10 amperes. The electrician 
should wire a 

contactor

 in line with the Aux. box  that has the proper rating for use with the blower (15 or 

20A @ 115V / 60 Hz).   The wiring that runs from the contactor to the Xenetech aux. box will need to 
terminate in a standard male 3-prong plug.  This plug will in turn connect to the female 3-prong 
receptacle at the aux. box provided by Xenetech.   The 

dedicated circuit supplying the blower

 must include 

a circuit breaker size consistent with the requirements for the blower's electric motor.   These 
specifications are included with the blower.  The laser and the aux. box use a standard 3-prong male plug 

Summary of Contents for Duo 1218

Page 1: ...T THINGS FIRST 13 Unpacking the System 13 System Placement 13 Cable Connections 13 Turning On the System for the first time 14 SOFTWARE INSTALLATION 15 Xenetech Graphic Workstation Installation 15 Vip...

Page 2: ...R ONLY 32 SERVICE 33 BEAM ALIGNMENT 33 TABLE HOME 33 EDGE TICKLE 33 Z POSITION 34 PERMANENT XY 34 CHECK LIMITS 34 SELF TEST 34 MOTOR PHASE TEST 35 IP ADDRESS 35 RESET MACHINE 35 CHECK HOME 35 REGISTRA...

Page 3: ...ALIGNING THE BEAM BETWEEN MIRROR 1 AND MIRROR 2 47 ALIGNING THE BEAM BETWEEN MIRROR 2 AND MIRROR 3 48 VCS INSTALLED PROGRAMS 49 Job Editor 49 Job Console 49 Job Name Server 49 Motion Mechanic 50 Machi...

Page 4: ...hapter I Safety Information Placement of Warning Labels About Your System Outside Motion System Optics Table and Table Elevator Assembly Laser Tube and Control Panel Assembly...

Page 5: ...he directional arrows to move the motion system with the lid open This is done to further protect the operator from injury The Xenetech Duo 1218 Engraving System is also equipped with an emergency mus...

Page 6: ......

Page 7: ...DANGER LASERRADIAT ION DO NOTS T AR EINT O BEAM 1 mW CWMAX LASERDIODE 630 680 nm CLAS SIIIa LASERPRODUCT EMERGENCYSTOP Light indicates the CO2 Laser isFiring Invisible Laser Radiation Power Fuses 30W...

Page 8: ...Key Locked Front Panel 6 Three Position Touchscreen 7 Exhaust 8 Input panel 9 Key Locked Rear Panel 10 Key Locked Side Panel 11 Accessory Box Connection 12 Air Assist Port If Applicable 13 Ethernet P...

Page 9: ...r Pulley 5 X axis limit Switch 6 Auto Focus Module 7 X Axis Belt 8 X Axis Rail 9 Number 3 Mirror 10 Plunger Assembly 11 Diamond Drag Assembly 12 Lens 13 Encoder 14 Number 2 Mirror Assembly 15 Phototra...

Page 10: ...TABLE AND TABLE ELEVATOR ASSEMBLY 1 Work table 2 X axis ruler 3 Y axis ruler 4 Table Leadscrew Assembly 5 Z Axis Motor 6 Z Axis Belt 7 Table Mount 8 Leadscrew Mounts 9 Z Axis Leadscrew Bearing 10 Z A...

Page 11: ...E AND CONTROL PANEL ASSEMBLY 1 Laser Tube 2 Control Board 3 Control Board Power Supply 4 Laser Tube Power Supply The above view is from the rear of the system with the upper cover and access panels re...

Page 12: ...m System Placement Cable Connections Turning On the System For the First Time Software Installation Xenetech Graphic Workstation Installation Viper Communication Suite Installation Detecting Your Syst...

Page 13: ...and tube failures Just above the input panel is the exhaust port Make certain that the system is far enough from the back wall as to not pinch off the ventilation hose If you are setting the system o...

Page 14: ...uit The other cable will plug into the input panel on the back of the engraving system Once you have made these two connections place the box behind the laser and plug your exhaust into this box The w...

Page 15: ...re installing might very well be a newer version than what you see here 4 Click the button MAKE SURE TO CHOOSE THE FULL VERSION 5 On the welcome screen click to continue 6 Please read and accept the l...

Page 16: ...plete understanding of how to set your system up correctly If you have any questions on the type of connection to use contact your distributor or Xenetech Insert the Xenetech Professional Engraving Sy...

Page 17: ...ual 17 Take a moment and read the license agreement Once ready select to continue We always recommend installing any Xenetech related software in the default directory Select to continue Select to con...

Page 18: ...have any issues with communicating with your system after the installation process Most users will not have to make any modifications to their computers but some cases might require exceptions be mad...

Page 19: ...e line that reads CTRL LC520R2 SN your specific controller board serial number will be displayed here Direct your attention to the top of the screen The bubble will also instruct you on what to do for...

Page 20: ...this is the case then you will choose the color screen folder Now select the file for your system Each file is named after the individual systems For example if you have a Xenetech 9x12 then you woul...

Page 21: ...on your controller has currently installed and what you are about to install on it Select RELOAD to update the engraving system You will notice that during the update there will be a few different pro...

Page 22: ...e regardless if your engraver is on or off VCS should be running at this point To verify this look at the System Tray at the bottom right hand corner or your desktop near the clock You should see the...

Page 23: ...n Table Manual 23 hapter III Features Guide Touch Screen The Main Menu The Settings Menu The Service Menu Auto Focus Why is the focus so important How does it all work Optics How does it all work Acce...

Page 24: ...will remain in memory and can be recalled with this button 3 Return to Mechanical Home This will move the X and Y axis back to its known mechanical home location Note This will not mechanical home th...

Page 25: ...e various menu options Each option will open up a new screen with choices and options of their own At the top right hand corner of each menu there is a Return button Touching this button will confirm...

Page 26: ...ave the option to cancel as the system moves toward the home position TEMP HOME A temporary home position will allow you to set a position out on the table that will be reported to be a 0 000 position...

Page 27: ...stem must be properly focused to the material in order to achieve the best engraving quality The large box on the screen represents the entire work table Pressing anywhere inside the box will move the...

Page 28: ...aving BLOWER DELAY This delay refers to the amount of time that elapses between the job finishing and the blower shutting off A longer delay will let the blower continue to run which can aid in removi...

Page 29: ...the unit of measure that you wish to use on the touch screen and press when finished MOTTLE When engraving acrylic mottle will help achieve a nice smooth surface Mottle was designed for rastering acr...

Page 30: ...ocal length When using a lens that has a different focal length you will need to change the setting in this menu so that the laser will focus properly Notice that there are preset focal lengths alread...

Page 31: ...and finishes one side it will go home the cylindrical will turn 90 degrees and then the lens carriage will move back out and laser the next side This will repeat for each of the four sides DUAL HEAD I...

Page 32: ...ed to make 2 passes to get enough depth for rubber stamps 100 Power 10 15 ips We recommend a 60 Watt laser or higher for rubber stamp production DIAMOND DRAG XENETECH DUO LASER ONLY When in diamond dr...

Page 33: ...that could obstruct the table from its upward travel Set New Zero will set the current work table position as the new 0 000 offset for the work table Reset Table will reset the work tables 0 000 by fi...

Page 34: ...t XY offset The permanent XY position is set at the factory and should never need to be altered CHECK LIMITS Here you can check to make sure that all of the limit switches are working properly These i...

Page 35: ...screen will show the systems current IP address subnet mask and other connection information You can also clear the IP address from this menu if the need arises RESET MACHINE As implied this option w...

Page 36: ...REGISTRATION Registration is test that will check the edge quality on the laser system This test should only be performed under instruction of a Xenetech Representative...

Page 37: ...there is diode module which points a direct beam across the length of the bridge passing through the plunger assembly and into a small hole on the right side In this hole is a small phototransistor Th...

Page 38: ...This in turn activates whatever is plugged into it Once the job is completed the accessory outlet is automatically turned off and any accessories that are plugged into it are disabled The time elapse...

Page 39: ...218 Installation Table Manual 39 hapter IV Preventive Maintenance X and Y Axis Rails Belts and Pulleys Optics and Laser Tube Aperture Cleaning How Often Should I Clean Them Suggested Cleaning Schedule...

Page 40: ...ell as mechanical problems and can turn into a costly repair OPTICS AND LASER TUBE APERTURE The optics will require more of a regular maintenance schedule to keep them in excellent condition The optic...

Page 41: ...n one optic at a time This way there will be no confusion as to where the optics go Remember if you change up the order of the optics your system will not work properly Blow off all loose debris first...

Page 42: ...ppendix Appendix A Appendix B Appendix C Appendix D Appendix E...

Page 43: ...a reducer should be utilized to drop the pipe size from the size used for the run length example 6 inch to 4 inches necessary for connection to the laser 27 A blast gate also called a shut off gate sh...

Page 44: ...800 323 0620 to get the location and phone number of a branch near you From Canada call 800 633 8487 Grainger is also on the web at www grainger com The Grainger model that is best for most installat...

Page 45: ...e is the red pointer that you see on the worktable The red lens is the final optic and is the most important This lens takes the beam from the laser as well as the beam from the diode module and focus...

Page 46: ...and press on the touch screen to fire the tube If you raise the lid and take a look at the piece of masking tape you should have made a small burn mark If you didn t then lower the lid and fire the tu...

Page 47: ...beam is firing in the center of the hole Once you are able to fire the tube and not have to make any adjustments remove the tape and replace mirror 3 the lens and the right side access panel ALIGNING...

Page 48: ...to the adjustment screws and fire the tube This method will allow you practically walk the beam right where you want it Tighten screw 1 to move the beam to the left Loosen screw 1 to move the beam to...

Page 49: ...a job before engraving it to verify it s correct JOB CONSOLE Job Console is a very powerful program You can run the job directly from here if you like This program also gives you a real time display o...

Page 50: ...NE PARAMETERS Machine Parameters shows all your specific parameters for your machine Parameters like max speed table size etc DO NOT change any of these values Damage to your system could result and c...

Page 51: ...omputer and no one else on the network can unless I move it to the other side by selecting the arrows pointing to the left When it s on the left side others on your network can detect it and use it as...

Page 52: ...1 225 752 1321 E MAIL Support tech xenetech com Sales sales xenetech com WEBSITE www xenetech com ONLINE KNOWLEDGE BASE www xenetech com kb DISTRIBUTOR INFORMATION Name _______________________________...

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