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INTRODUCTION......................................2
Contact Info ....................................... 2
Manual Accuracy .................................. 2
Machine Specifications .......................... 3
Identification ..................................... 6
Controls & Components ......................... 7
SAFETY................................................8
Standard Machinery Safety Instructions ...... 8
Additional Safety for Shapers ................ 10
ELECTRICAL........................................ 11
Circuit Requirements .......................... 11
Grounding Requirements ...................... 12
Extension Cords ................................ 12
SETUP............................................... 13
Unpacking ....................................... 13
Items Needed for Setup ....................... 13
Inventory ........................................ 14
Hardware Recognition Chart ................. 15
Cleaning Machine ............................... 16
Machine Placement ............................ 17
Assembly ......................................... 18
Dust Collection ................................. 20
Test Run .......................................... 21
OPERATIONS....................................... 22
General .......................................... 22
Stock Inspection & Requirements ........... 23
Controls .......................................... 24
Fence Positioning ............................... 25
Fence Parallelism .............................. 25
Belt Speed Adjustment ........................ 26
Table Inserts .................................... 27
Spindle Elevation ............................... 27
Spindle Installation ............................ 28
Cutter Installation ............................. 29
Router Bit Installation ......................... 31
Straight Shaping ................................ 32
Partial Edge Removal .......................... 33
Perimeter Cutting .............................. 33
Template Shaping .............................. 34
Freehand Shaping .............................. 35
Zero-Clearance Fence ......................... 37
Hold-Down ....................................... 38
Featherboards .................................. 39
Push Sticks ...................................... 40
ACCESSORIES....................................... 41
Shaper Accessories ............................. 41
MAINTENANCE..................................... 43
General .......................................... 43
Cleaning & Protecting ......................... 43
Lubrication ...................................... 43
SERVICE............................................. 44
General .......................................... 44
Tensioning/Replacing Belt .................... 44
Pulley Alignment ............................... 45
Resurfacing Fence .............................. 46
Troubleshooting ................................. 47
Electrical Safety Instructions ................. 49
Electrical Components ........................ 50
Wiring Diagram ................................. 51
PARTS............................................... 52
WARRANTY......................................... 61
Contents