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Woodstock ShopFox W1763W, Owner'S Manual, Page: 1 / 64

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Woodstock ShopFox W1763W Owner'S Manual Download Page 1

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 09/16)

MODEL W1763W

 

2

1

⁄

2

 HP SHAPER

Phone: (360) 734-3482 • Online Technical Support: [email protected]

COPYRIGHT © MARCH, 2016 BY WOODSTOCK INTERNATIONAL, INC., REVISED SEPTEMBER, 2016 (MN)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#17927JH  Printed in China

V2.09.16

Summary of Contents for ShopFox W1763W

Page 1: ...Online Technical Support techsupport woodstockint com COPYRIGHT MARCH 2016 BY WOODSTOCK INTERNATIONAL INC REVISED SEPTEMBER 2016 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ollection 20 Test Run 21 OPERATIONS 22 General 22 Stock Inspection Requirements 23 Controls 24 Fence Positioning 25 Fence Parallelism 25 Belt Speed Adjustment 26 Table Inserts 27 Spindle Elevation 27...

Page 4: ...spirator 3 Only plug power cord into a grounded outlet 4 Only use this machine to collect wood dust chips never use to collect glass metal liquids asbestos silica animal parts biohazards burning mater...

Page 5: ...458 lbs Length x Width x Height 31 x 32 x 48 in Must Ship Upright Yes Electrical Power Requirement 240V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit Size 15A Connection Type Cord P...

Page 6: ...epth 3 4 in Table Size Length 28 1 4 in Table Size Width 21 7 8 in Table Size With Ext Wing Width 30 9 16 in Table Size Thickness 1 5 8 in Table Size With Ext Wing Thickness 1 3 8 in Floor to Table He...

Page 7: ...nized Testing Laboratory NRTL Yes Features Split Adjustable Fence with Built In Dust Port Large Precision Ground Cast Iron Table 2 1 2 HP Motor Interchangeable Spindles 1 2 and 3 4 Built In Mobile Bas...

Page 8: ...J Spindle K Mobile Base Pedal L Rear Access Door M Spindle Lock Knob N Spindle Height Handwheel A B E F C D J I H K M L N G For Your Own Safety Read Instruction Manual Before Operating Shaper a Wear...

Page 9: ...placement with a zero clearance or other custom made fence Carriage Lock Knob Tighten to secure entire fence carriage assembly on table Loosen to allow entire fence carriage assembly to pivot around c...

Page 10: ...s or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this...

Page 11: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 12: ...rotation CONTOUR SHAPING To reduce risk of uninten tional cutter contact while freehand shaping or using a rub collar as a guide no fence always use an overhead or ring type guard To reduce kickback...

Page 13: ...rcuit Type 208V 220V 240V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 6 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated ou...

Page 14: ...plug must only be inserted into a matching receptacle that is properly installed and grounded in accordance with local codes and ordinances For 240V Connection The machine must be properly set up bef...

Page 15: ...tion If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately The following items are needed but not included to set up your machine SUFFOC...

Page 16: ...S Starting Pins 2 Hardware see Hardware Recognition Chart Cap Screws M10 1 5 x 35 Extension Table 3 Flat Washers 10mm Extension Table 3 Lock Washers 10mm Extension Table 3 Flat Washers 12mm Carriage...

Page 17: ...S ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R...

Page 18: ...faces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to sc...

Page 19: ...hysical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that is free from exce...

Page 20: ...Place a straightedge across extension wing and main table to make sure combined table surface is flat see Figure 13 If combined table surface is flat skip to next step If outside end of extension win...

Page 21: ...10 Slide support bar onto vertical support bar and tighten adjustment knob Slide cutter guard and hold down onto support bar as shown in Figures 17 18 All guards MUST be installed on your shaper befo...

Page 22: ...etermine the CFM at the dust port you must consider these variables 1 CFM rating of the dust collector 2 hose type and length between the dust collector and the machine 3 number of branches or wyes an...

Page 23: ...power to machine The STOP button safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help Test Run TWIST To r...

Page 24: ...safety glasses and a respirator while operating this machine If you are not experienced with this type of machine WE STRONGLY RECOMMEND that you seek additional training outside of this manual Read bo...

Page 25: ...d should be removed before shaping Make sure all stock is sufficiently dried before shaping Wood with a moisture content over 20 will cause unnecessary wear on cutter and produce poor cutting results...

Page 26: ...fence to the carriage shift the fence left or right and retighten the screws Spindle Direction Figure 21 The spindle direction switch features three selections The 0 selection is neutral The L selecti...

Page 27: ...ove the entire edge of a workpiece or they can be aligned to shape part of the workpiece edge Additionally the fence sides can be moved toward and away from the cutter to minimize the gap between the...

Page 28: ...Loosen two motor mount hex bolts see Figure 29 ONLY one full turn and slide motor right to loosen belt Note Pinching the center of the belt together while pushing motor to the right easily shifts moto...

Page 29: ...a straightedge to turn the insert screws clockwise or counterclockwise to raise or lower the insert until it is flush with the bottom of the straightedge see Figure 31 Table Inserts Spindle Elevation...

Page 30: ...e 33 3 Place spindle drawbar into spindle cartridge from top of table You will feel spindle seat itself 4 Thread tapered drawbar nut with tapered side up onto bottom of drawbar see Figure 34 5 Place s...

Page 31: ...for curved shaping operations Having a variety of both styles provides maximum flexibility for shaping projects For an extensive line of ball bearing rub collars as upgrades see Accessories on Page 41...

Page 32: ...which is counterclockwise on spindle 7 Install applicable safety guard s AMPUTATION LACERATION HAZARD Accidental contact with a cutter during operation will remove parts of fingers or large chunks of...

Page 33: ...onto spindle shaft but do not tighten collet nut yet 6 Insert router bit into collet 7 Hold spindle housing with spindle multi wrench and fully tighten collet nut by hand If router bit slips in collet...

Page 34: ...cutter at desired location 3 Tighten fence lock knob to lock fence into position 4 Adjust outfeed fence so that it is located as far back from front of table as possible 5 Turn shaper ON 6 Use a piece...

Page 35: ...ired location 3 Tighten fence lock knob to secure fence position 4 Adjust outfeed fence so that it comes into alignment with infeed fence as shown in Figure 45 5 Now place a straightedge against both...

Page 36: ...mps will not come into contact with the cutter Design the assembly so that cutting will occur underneath the workpiece Make handles for safety and control Use materials that will move easily across th...

Page 37: ...down jig to support workpiece To use starting pin do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove fence assembly from shaper 3 Insert starting pin in best suited hole on table so you can feed...

Page 38: ...d AGAINST the rotation of the cutter and do not start cuts at corners in order to avoid kickback or grain tear out When using a solid rub collar do not use excessive pressure when running your workpie...

Page 39: ...d below board face 4 Trace an outline of spindle cutter and related components onto board leaving room for moving parts so they will not hit fence board 5 Use a bandsaw scroll saw or jig saw to cut ou...

Page 40: ...fence carriage lock knobs are tightened see Figure 52 2 Loosen cap screw securing hold down bracket to support arm see Figure 52 and slide hold down along arm to properly support workpiece tighten cap...

Page 41: ...ows the dimensions of a basic featherboard The ultimate size is flexible and should be built around the size of stock you are shaping The fingers can be cut with a bandsaw or table saw To install a fe...

Page 42: ...hen used correctly push sticks reduce the risk of injury by keeping hands away from the cutter In the event of an accident a push stick can absorb damage that would have otherwise happened to hands or...

Page 43: ...1 1 4 OD 3 8 High W1166 Spacer 3 4 Bore 1 1 4 OD 1 2 High W1167 Spacer 3 4 Bore 1 1 4 OD 3 4 High W1168 Spacer 3 4 Bore 1 1 4 OD 1 High Spacers allow you to position your shaper cutter anywhere on the...

Page 44: ...rom the first cut Cut tenons dados rail ends and finger joints safely and with complete accuracy W1400 Small Push Block Our Push Blocks are constructed of high impact molded plastic with natural rubbe...

Page 45: ...ssary Before applying lubricant clean off sawdust Too much lubrication attracts dirt and sawdust resulting in poor component movement Cleaning the cast iron table top is relatively easy Vacuum excess...

Page 46: ...deflection should be 1 4 with moderate finger pressure see Figure 59 You will need to remove the belt guard see Figure 60 in order to perform the following steps Tool Needed Qty Wrench or Socket 5 8...

Page 47: ...check belt alignment while moving spindle through its full range of vertical motion If motor pulley and spindle pulley are in proper alignment belt should never move higher or lower than upper and low...

Page 48: ...s 1 Make sure fence face mounting screws are far enough below surface of fence that they will not contact jointer knives during operation Note New fence faces can easily be made out of hardwood and re...

Page 49: ...heated tripping thermal overload relay 8 Spindle direction switch at fault 9 Motor bearings at fault 10 Motor at fault 1 Use correct sharp cutter reduce feed rate depth of cut 2 Only cut wood ensure m...

Page 50: ...moisture content or surface wetness 2 Incorrect spindle speed 3 Dull cutter 1 Check moisture content and allow to dry if moisture is more than 20 Page 23 2 Use correct pulley speed arrangement Page 2...

Page 51: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes...

Page 52: ...ectrical Components Figure 64 Control pedestal wiring Figure 66 W1763W motor motor junction box and start capacitor Figure 65 W1763W magnetic switch contactor and overload relay Start Capacitor Motor...

Page 53: ...18 220V TECO Relay RHU 10 16K1 14 12 11 3 TRIP IND TEST RCA 21NC 22NC 14NO Pedestal Mounted ON OFF Switch Viewed from behind R O GND 13NO Motor Ground Ground STOP Reset GLY37 ON Button GLY37 16A 6 15...

Page 54: ...LASTIC 8 X1763W008 FENCE HOUSING 34 X1763W034 PHLP HD SCR M5 8 X 10 9 X1763W009 KNOB 9 LOBE M8 1 25 X 30 35 X1763W035 GUARD SUPPORT BAR 128L 10 X1763W010 FLAT WASHER 6MM 36 X1763W036 SET SCREW M5 8 X...

Page 55: ...114 115 116 117 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 157 163 164 165...

Page 56: ...X1763W160 STOP PIN 121 X1763W121 STRAIN RELIEF TYPE 3 PG20 161 X1763W161 HEX NUT M4 7 122 X1763W122 MAG SWITCH ASSY TECO HUP 18K 163 X1763W163 COUNTERSUNK WASHER 6MM 122 1 X1763W122 1 CONTACTOR TECO C...

Page 57: ...X 3 3 4 210 X1763W210 SLEEVE SPACER 235V2 5 X1763W235V2 5 JUNCTION BOX 211 X1763W211 LOCK BUSHING INTERNAL 235V2 6 X1763W235V2 6 CONTACT PLATE 212 X1763W212 LOCK BUSHING EXTERNAL 235V2 7 X1763W235V2 7...

Page 58: ...18 X1763W318 TAPER NUT M8 1 25 305 X1763W305 BALL BEARING 6006ZZ 319 X1763W319 SPINDLE NUT 3 4 X 7TPI 306 X1763W306 EXT RETAINING RING 30MM 320 X1763W320 SPINDLE 1 2 X 10TPI 307 X1763W307 EXT RETAININ...

Page 59: ...G ACCIDENTAL INJURY HAZARD Doors and covers must be closed and latched before starting machine Woodstock Generic Shaper Labels COPYRIGHT WOODSTOCK INTERNATIONAL INC FOR SHOP FOX MACHINES ONLY DO NOT R...

Page 60: ...58 Model W1763W For Machines Mfd Since 09 16 SERVICE...

Page 61: ...Model W1763W For Machines Mfd Since 09 16...

Page 62: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 63: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Page 64: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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