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OPM-151/A

CONNECTING THE LOADS

The engine-generator covered in this manual was designed 

for portable use. Do NOT operate indoors. The unit should 

be stored in a warm, dry location. Move the unit outdoors 
to a flat, dry location for use.

APPLYING THE LOADS

WARNING: PERSONAL INJURY

Receptacles with GFCI protection should be tested 

prior to use. A damaged or faulty GFCI could cause an 

electrical shock. 

Allow the engine to warm up for two or three minutes 

before applying any load. This will allow the engine to 

reach normal operating temperature and oil to circulate 

throughout the engine. A short warm-up time will permit 

the engine to work more efficiently when the load is 

applied and will reduce the wear in the engine, extending 

its life.

Receptacles have been provided to allow loads to be 

connected to the generator. The loads should be added 

one at a time. If a large motor is being started: or multiple 

motors are being started, they should be started individually 

and the largest should be started first.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within in the generator and 

receptacle nameplate rating. Overloading may cause 

damage to the generator and/or the loads.

Most electric tools and appliances will have the voltage and 

amperage requirements on their individual nameplates. 

When in doubt, consult the manufacturer or a local 

electrician. The nameplate amperage rating for electric 

motors can be misleading. See “Starting Electric Motors” in 

the Unit Capabilities. 

These engine-generator sets are inherently self regulating 

based on engine speed. The engine governor will 

automatically adjust itself to the load. No harm to 

the generator will result if it is operated with no load 

connected. Proper utilization of the receptacles located on 

the control panel is necessary to prevent damage to either 

the receptacles or the generator. The generator is a limited 

source of electrical power, therefore, pay special attention 

to the receptacle and generator ratings. The nameplate 

rating can be obtained through a single receptacle as long 

as the receptacles amperage rating is not exceeded.

GROUNDING

Proper grounding of your generator is application 

dependent. Carefully evaluate your planned use of your 

generator to understand which grounding you require. 

If you are not sure what to do, contact a competent 

professional to assist you. The NFPA 70 250:34-35 are good 

technical references.  

STANDARD PORTABLE GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. You can safely use this generator without external 

grounding as long as all loads are powered through the 

receptacle panel. 

VEHICLE-MOUNTED GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. When mounted to a vehicle to safely distribute 

power it is necessary that the generator frame is bonded 

to the vehicle frame. The generator should only supply 

equipment that is cord and plug connected through 

receptacles mounted on the generator or the vehicle. 

PERMANENTLY INSTALLED GENERATORS

This WINCO portable generator ships with a bonded 

neutral and overcurrent protection. NFPA 70 refers to this 

as a “separately derived system.” When connecting it to a 

building a transfer switch specifically designed for GFCI and 

bonded neutral generators is required. 

WIRING

Plug your tools such as drills, saws, blowers, sump pump, 

and other items to be powered directly into the generator 

receptacles. Before plugging in all the tools and cord 

sets, recheck the rating of the generator set. Be sure it 

can handle the intended load and is compatible with the 

voltage, phase, and current ratings. ‘Hard wiring’ this unit 

directly into a temporary construction site electrical system 

is NOT A SIMPLE DO-IT-YOURSELF JOB. For your safety, all 

wiring must be done by a qualified electrician and conform 

to the National Electric Code and comply with all state/local 

codes and regulations. Check with local authorities before 

proceeding.

WARNING: PERSONAL DANGER

A fully isolated, double pole double throw manual 

transfer switch must be installed any time a generator is 

being connected to an existing distribution system.

1. These engine-generator sets are designed for portable 

  heavy duty commercial use. Receptacles are provided on 

  the control panel to permit 120 and 240 Volt portable 

  appliances and tools to be plugged directly into them. 

  Please note that the 3-wire 240 Volt receptacle(s) on 

  these units are designed to power only 240 Volt tools. 

  There are two hot leads and a ground wire, but no 

  neutral connection, in the 3-wire 240Volt receptacle. A 

  4-wire receptacle (two hot, one ground, and one 

  neutral) has been provided on the control panel for use

  in temporary power applications requiring 120/240 

  Volt power. Consult a licensed electrician for wiring the 

  TemPower plug and connecting it as temporary service.

  To connect these units directly to an un-powered, 

  isolated construction site TemPower panel, have your 

  electrician connect to the control panel  using a 120/240 

  Volt, 4-wire twist-lock plug (14-60P).

Summary of Contents for WL16000HE-03/A

Page 1: ...ontact us concerning this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ www wincogen com 16200 031 ...

Page 2: ...LEANING TROUBLESHOOTING TABLE 18 WIRING DIAGRAM 19 CA EVAPORATIVE EMISSION CONTROL 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator Keep this manual available for future reference USING ...

Page 3: ...t must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into closed rooms i e through windows walls floors WARNING FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B K...

Page 4: ... low variable load Derate the running watts 20 for these types of loads GENERATOR Generator Manufacturer Mecc Alte Spa Generator Model Number S20FS 230 A Part Number 16428 002 Rotor Resistance 8 04 Ohms Stator Resistance 0 056 Ohms Excitation 0 41 Ohms Capacitors 31 5 µF qty 1 35 µF qty 2 Capacitor Part Number 300323 112 31 5 µF 300323 212 35 µF ENGINE Engine Manufacturer Honda Engine Model Number...

Page 5: ...te performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle assembly may cause excessive vibration and damage to the engine generator set DO NOT operate and or store the unit outside during inclement weather without adequate protection from the elements Failure t...

Page 6: ...ame amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compressor it will require more starting current If it is connected to a light load or no load such as a power saw it will require less starting current The exact requirement will also vary with the brand or design ...

Page 7: ...el surface before you check or add oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil viscosity for the engines Winco re...

Page 8: ...t engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the bat terminal first Then connect the negative battery cable to the Bat terminal Make sure all connections are clean an tight Reverse the sequence when disconnecting disconnect the negative cable first These eng...

Page 9: ...utes If the choke knob was pulled to the CLOSED position to start the engine gradually push it to the OPEN position as the engine warms up To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure Refer to the instructions provided by the equipment manufacturer Move the throttle lever to the MIN position Some engine app...

Page 10: ...s Sta Bil or equivalent will minimize the formation of gum deposits during storage The additive may be added to gasoline in the engines fuel tank or to gasoline in a storage container A Add the fuel stabilizer to the fuel in the tank and run for 2 minutes to circulate the stabilizer throughout the fuel system B If you choose to remove the remaining fuel from the fuel tank it must be drained into a...

Page 11: ...references STANDARD PORTABLE GENERATOR Your WINCO portable generator ships with a bonded neutral You can safely use this generator without external grounding as long as all loads are powered through the receptacle panel VEHICLE MOUNTED GENERATOR Your WINCO portable generator ships with a bonded neutral When mounted to a vehicle to safely distribute power it is necessary that the generator frame is...

Page 12: ...bution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergency panel Keep in mind only a limited amount of amperage is available from the generator set Some circuit breakers may still have to be turned off to prevent an overload on the generator during the initial start up S...

Page 13: ...UT Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3600 60 0 120V 240V Half 3600 60 0 120V 240V Full 3510 58 5 120V 240V The speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency For normal usage the speed setting should not be changed If the generator is being run continuously on a very light load it is o...

Page 14: ...r will light up the oil icon and the word change will flash Once the oil has been changed press and hold the cycle button for approximately 5 seconds until the warning has been removed from the display to reset the warning The meter will then remind you of oil changes on the appropriate schedule for your generator It is important to remember that the engine manufacturer recommends changing the oil...

Page 15: ...he gasket contacts the oil filter adapter then tighten the oil filter 1 2 to 3 4 turns F Replace oil drain bolt making sure the sealing washer is in place G Remove the oil filler cap and refill with new oil Make sure to use the proper grade oil based on your operating temperature NOTE This engine requires 57 6 ounces 1 8 quarts of oil if it is completely drained Use caution when refilling the engi...

Page 16: ... damage the engine Replace annually or every 300 hours of operation Always replace with the same spark plug that came in the engine and check gap before installing Spark plug gap is 0 030 Poor spark will also occur if spark plug wire does not fit ENGLISH Inspection Cleaning CKET AIR CLEANER COVER LATCH AIR CLEANER CASE PACKING FOAM FILTER ELEMENT PAPER FILTER ELEMENT AIR CLEANER COVER WING NUT AIR...

Page 17: ...B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the operator and destructive to the equipment CLEANING Remove dirt and debris with a cloth or brush CAUTION EQUIPMENT DAMAGE DO NOT use high pressure spray to clean either the engine or the generator The high pressu...

Page 18: ...efective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation No output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective rotor field Shorted capacitor Shorted diodes on rotor GFCI recepta...

Page 19: ...19 OPM 151 A WIRING DIAGRAM GND GND GND GND GND GND N N N N N N N G3 G3 G3 G3 G3 G3 G3 G3 G3 G3 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 ...

Page 20: ...and Purchaser s sole remedy for a failure under this warranty shall be limited to the repair of the product At WINCO s option material found to be defective in material or workmanship under normal use and service will be repaired or replaced For warranty service return the product within the warranty period to your nearest WINCO Authorized Service Center or to WINCO in Le Center Minnesota Duration...

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