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OPM-151/A

Use of fuels with content of ethanol greater than shown 

above may cause starting and/or performance problems. 

Always ensure that the fuel is clean and free of all 
impurities.

Never use gasoline that has been stored for an extended 

period of time as the fuel will lose its volatile properties 

and you will be left with varnish residue. The varnish 

like substance will clog the carburetor and will not burn 

properly.

The use of fuel additives, such as Sta-Bil, or an equivalent 

will minimize the formation of fuel gum deposits. If a unit 

has been out of operation for an extended period of time, 

it is best to drain old fuel from the engine and replace with 

fresh fuel before attempting to start.

See the engine manual for special instruction for operating 

this unit at over 5000 feet.

BATTERY INSTALLATION

CAUTION

A battery presents a risk of electrical shock and high 

short circuit current. The following precautions must be 

observed when working with batteries:

  1. Remove watches, rings, and other metal objects.

  2. Use tools with insulated handles.

  3. Check both the battery cable ends and the battery 

    posts to be sure they are free of corrosion.

  4. Always connect the battery positive cable first and 

    then connect the battery negative cable. When 

    removing the battery cables from the battery, 

    reverse the procedure, disconnect the negative 

    first and then the positive cable.

  5. Be sure all connections are tight and coat the 

    terminals and cable ends with dialectic grease.

This engine generator set is shipped with a battery tie down 

kit for customer installation. This kit consists of a battery 

tie down and hardware for installation of the customer 

supplied battery on the unit.

If you intend to use the power plant’s electric start system, 
you will need to purchase and install a battery to operate it. 

A 12 Volt battery, U1 rated at 300 CCA or larger is 

recommended for this electric start engine-generator set. 

Follow the battery manufacturers recommendations for 

servicing and charging prior to use. Connect the battery to 

the electric start system using the cables provided.

CAUTION: EQUIPMENT DAMAGE

These electric start engines are NEGATIVE GROUND. 

Use extreme caution when connecting the battery. 

Connect the NEGATIVE battery terminal to GROUND.

For your safety, always connect the positive battery cable to 

the “bat+” terminal first. Then connect the negative battery 

cable to the “Bat-” terminal. Make sure all connections are 

clean an tight. Reverse the sequence when disconnecting, 

disconnect the negative cable first. These engines produce 

enough direct current to keep the battery charged under 

normal operating conditions, but were not intended to be 

used as a battery charger.

WARNING

The electrolyte is diluted sulfuric acid that is harmful 

to the skin and eyes. It is electrically conductive and 

corrosive. The following precautions must always be 

taken.

  1. Always wear full eye protection and protective 

  clothing.

  2. Where electrolyte contacts skin, wash off 

    immediately with water.

  3. If electrolyte contacts the eyes, flush thoroughly 

    and immediately with water and seek immediate 

  medical 

attention

  4. Spilled electrolyte is to be washed down with an 

    acid neutralizing agent. A common practice is to 

    use a solution of one pound of bicarbonate of soda 

    (baking soda) to one gallon of water. The 

    bicarbonate of soda solution is to be added until 

    the evidence of reaction (foaming) has ceased. The 

    resulting liquid is to be flushed with water and the 

  area 

dried.

DANGER: EXPLOSIVE FIRE RISK

Batteries emit explosive hydrogen gas while charging. 

  1. Never smoke when near batteries.

  2. Do not cause a flame or spark in the battery area.

  3. Always discharge static electricity from your body 

    before touching batteries by first touching a 

    ground metal surface.

BATTERY CHARGING

Units have a small flywheel charger built into the engine 

flywheel assembly for recharging the starting battery. This 

flywheel charger generates a small AC current that passes 

through a diode assembly to produce DC charging current 

of about 1 to 3 Amps. This circuit is not designed to be used 

as a battery charging circuit to recharge dead batteries.

OPTIONAL DOLLY KIT

An optional 4-wheel dolly kit is available for this generator. 

The dolly kit comes with instructions and parts list.

CAUTION: EQUIPMENT DAMAGE

Be sure to check the wheels properly before operating 

the generator. Ensure the brake has been applied. 

Allowing the unit to move will cause damage to the 

unit, drop cords or loads.

Summary of Contents for WL16000HE-03/A

Page 1: ...ontact us concerning this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ www wincogen com 16200 031 ...

Page 2: ...LEANING TROUBLESHOOTING TABLE 18 WIRING DIAGRAM 19 CA EVAPORATIVE EMISSION CONTROL 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator Keep this manual available for future reference USING ...

Page 3: ...t must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into closed rooms i e through windows walls floors WARNING FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B K...

Page 4: ... low variable load Derate the running watts 20 for these types of loads GENERATOR Generator Manufacturer Mecc Alte Spa Generator Model Number S20FS 230 A Part Number 16428 002 Rotor Resistance 8 04 Ohms Stator Resistance 0 056 Ohms Excitation 0 41 Ohms Capacitors 31 5 µF qty 1 35 µF qty 2 Capacitor Part Number 300323 112 31 5 µF 300323 212 35 µF ENGINE Engine Manufacturer Honda Engine Model Number...

Page 5: ...te performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle assembly may cause excessive vibration and damage to the engine generator set DO NOT operate and or store the unit outside during inclement weather without adequate protection from the elements Failure t...

Page 6: ...ame amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compressor it will require more starting current If it is connected to a light load or no load such as a power saw it will require less starting current The exact requirement will also vary with the brand or design ...

Page 7: ...el surface before you check or add oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil viscosity for the engines Winco re...

Page 8: ...t engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the bat terminal first Then connect the negative battery cable to the Bat terminal Make sure all connections are clean an tight Reverse the sequence when disconnecting disconnect the negative cable first These eng...

Page 9: ...utes If the choke knob was pulled to the CLOSED position to start the engine gradually push it to the OPEN position as the engine warms up To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure Refer to the instructions provided by the equipment manufacturer Move the throttle lever to the MIN position Some engine app...

Page 10: ...s Sta Bil or equivalent will minimize the formation of gum deposits during storage The additive may be added to gasoline in the engines fuel tank or to gasoline in a storage container A Add the fuel stabilizer to the fuel in the tank and run for 2 minutes to circulate the stabilizer throughout the fuel system B If you choose to remove the remaining fuel from the fuel tank it must be drained into a...

Page 11: ...references STANDARD PORTABLE GENERATOR Your WINCO portable generator ships with a bonded neutral You can safely use this generator without external grounding as long as all loads are powered through the receptacle panel VEHICLE MOUNTED GENERATOR Your WINCO portable generator ships with a bonded neutral When mounted to a vehicle to safely distribute power it is necessary that the generator frame is...

Page 12: ...bution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergency panel Keep in mind only a limited amount of amperage is available from the generator set Some circuit breakers may still have to be turned off to prevent an overload on the generator during the initial start up S...

Page 13: ...UT Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3600 60 0 120V 240V Half 3600 60 0 120V 240V Full 3510 58 5 120V 240V The speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency For normal usage the speed setting should not be changed If the generator is being run continuously on a very light load it is o...

Page 14: ...r will light up the oil icon and the word change will flash Once the oil has been changed press and hold the cycle button for approximately 5 seconds until the warning has been removed from the display to reset the warning The meter will then remind you of oil changes on the appropriate schedule for your generator It is important to remember that the engine manufacturer recommends changing the oil...

Page 15: ...he gasket contacts the oil filter adapter then tighten the oil filter 1 2 to 3 4 turns F Replace oil drain bolt making sure the sealing washer is in place G Remove the oil filler cap and refill with new oil Make sure to use the proper grade oil based on your operating temperature NOTE This engine requires 57 6 ounces 1 8 quarts of oil if it is completely drained Use caution when refilling the engi...

Page 16: ... damage the engine Replace annually or every 300 hours of operation Always replace with the same spark plug that came in the engine and check gap before installing Spark plug gap is 0 030 Poor spark will also occur if spark plug wire does not fit ENGLISH Inspection Cleaning CKET AIR CLEANER COVER LATCH AIR CLEANER CASE PACKING FOAM FILTER ELEMENT PAPER FILTER ELEMENT AIR CLEANER COVER WING NUT AIR...

Page 17: ...B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the operator and destructive to the equipment CLEANING Remove dirt and debris with a cloth or brush CAUTION EQUIPMENT DAMAGE DO NOT use high pressure spray to clean either the engine or the generator The high pressu...

Page 18: ...efective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation No output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective rotor field Shorted capacitor Shorted diodes on rotor GFCI recepta...

Page 19: ...19 OPM 151 A WIRING DIAGRAM GND GND GND GND GND GND N N N N N N N G3 G3 G3 G3 G3 G3 G3 G3 G3 G3 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 ...

Page 20: ...and Purchaser s sole remedy for a failure under this warranty shall be limited to the repair of the product At WINCO s option material found to be defective in material or workmanship under normal use and service will be repaired or replaced For warranty service return the product within the warranty period to your nearest WINCO Authorized Service Center or to WINCO in Le Center Minnesota Duration...

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