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OPM-151/A

UNIT CAPABILITIES

GENERATOR CONNECTIONS

WL16000HE: 120 Volt and 240 Volt receptacles are 

provided for connection to various loads. The diagram 

below represents this 15,000 watt (rated output) generator. 

A & B represent the 120 volt output legs of this generator. 

Up to 7,500 watts at 120 volts (125 Amps) can be drawn 

from the receptacles attached to either A or B output legs. 

This generator is capable of producing 125 Amps of 240 

volt current at C. Check the appliance or tool nameplates 

for the current and voltage to insure compatibility. 

Remember that power taken from C reduces the power 

available at equally both A and B and vice versa.

STARTING ELECTRIC MOTORS

Electric motors require much more current (amps) to 

start them than to run them. Some motors, particularly 

low cost split-phase motors, are very hard  to start and 

require 5 to 7 times as much starting current as running 

current. Capacitor motors are easier to start and usually 

require 2 to 4 times as much starting current as running 

current. Repulsion Induction motors are the easiest to start 

and require only 1 1/2 to 2 1/2 times as much starting as 

running current.

Most fractional horsepower motors take about the same 

amount of current to run them whether they are Repulsion 

Induction (RI), Capacitor (Cap), or Split-Phase (SP) type.

If the electric motor is connected to a hard starting load 

such as an air compressor, it will require more starting 

current. If it is connected to a light load, or no load such as 

a power saw, it will require less starting current. The exact 

requirement will also vary with the brand or design of the 

motor.

Self-exciting generators respond to severe overloading 

differently than utility power. When overloaded, the engine 

is not able to supply enough power to bring the electric 

motor up to operating speed. The generator responds with 

high initial starting current, but the engine speed drops 

sharply. The overload may stall the engine. If allowed to 

operate at very low speeds, the electric motor starting 

winding will burn out in a short time. The generator 

winding might also be damaged.

CAUTION: EQUIPMENT DAMAGE

Running the generator set by overloading or operating 

at very low speeds may result in damage to the 

generator stator as well as the motor winding.

The heavy surge of current required for starting motors 

is required for only an instant. The generator will not be 

damaged if it can bring the motor up to speed in a few 

seconds of time. If difficulty is experienced in starting 

motors, turn all other electrical loads off and if possible 

reduce the load on the electric motor.

Summary of Contents for WL16000HE-03/A

Page 1: ...ontact us concerning this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ www wincogen com 16200 031 ...

Page 2: ...LEANING TROUBLESHOOTING TABLE 18 WIRING DIAGRAM 19 CA EVAPORATIVE EMISSION CONTROL 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator Keep this manual available for future reference USING ...

Page 3: ...t must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into closed rooms i e through windows walls floors WARNING FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B K...

Page 4: ... low variable load Derate the running watts 20 for these types of loads GENERATOR Generator Manufacturer Mecc Alte Spa Generator Model Number S20FS 230 A Part Number 16428 002 Rotor Resistance 8 04 Ohms Stator Resistance 0 056 Ohms Excitation 0 41 Ohms Capacitors 31 5 µF qty 1 35 µF qty 2 Capacitor Part Number 300323 112 31 5 µF 300323 212 35 µF ENGINE Engine Manufacturer Honda Engine Model Number...

Page 5: ...te performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle assembly may cause excessive vibration and damage to the engine generator set DO NOT operate and or store the unit outside during inclement weather without adequate protection from the elements Failure t...

Page 6: ...ame amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compressor it will require more starting current If it is connected to a light load or no load such as a power saw it will require less starting current The exact requirement will also vary with the brand or design ...

Page 7: ...el surface before you check or add oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil viscosity for the engines Winco re...

Page 8: ...t engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the bat terminal first Then connect the negative battery cable to the Bat terminal Make sure all connections are clean an tight Reverse the sequence when disconnecting disconnect the negative cable first These eng...

Page 9: ...utes If the choke knob was pulled to the CLOSED position to start the engine gradually push it to the OPEN position as the engine warms up To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure Refer to the instructions provided by the equipment manufacturer Move the throttle lever to the MIN position Some engine app...

Page 10: ...s Sta Bil or equivalent will minimize the formation of gum deposits during storage The additive may be added to gasoline in the engines fuel tank or to gasoline in a storage container A Add the fuel stabilizer to the fuel in the tank and run for 2 minutes to circulate the stabilizer throughout the fuel system B If you choose to remove the remaining fuel from the fuel tank it must be drained into a...

Page 11: ...references STANDARD PORTABLE GENERATOR Your WINCO portable generator ships with a bonded neutral You can safely use this generator without external grounding as long as all loads are powered through the receptacle panel VEHICLE MOUNTED GENERATOR Your WINCO portable generator ships with a bonded neutral When mounted to a vehicle to safely distribute power it is necessary that the generator frame is...

Page 12: ...bution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergency panel Keep in mind only a limited amount of amperage is available from the generator set Some circuit breakers may still have to be turned off to prevent an overload on the generator during the initial start up S...

Page 13: ...UT Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3600 60 0 120V 240V Half 3600 60 0 120V 240V Full 3510 58 5 120V 240V The speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency For normal usage the speed setting should not be changed If the generator is being run continuously on a very light load it is o...

Page 14: ...r will light up the oil icon and the word change will flash Once the oil has been changed press and hold the cycle button for approximately 5 seconds until the warning has been removed from the display to reset the warning The meter will then remind you of oil changes on the appropriate schedule for your generator It is important to remember that the engine manufacturer recommends changing the oil...

Page 15: ...he gasket contacts the oil filter adapter then tighten the oil filter 1 2 to 3 4 turns F Replace oil drain bolt making sure the sealing washer is in place G Remove the oil filler cap and refill with new oil Make sure to use the proper grade oil based on your operating temperature NOTE This engine requires 57 6 ounces 1 8 quarts of oil if it is completely drained Use caution when refilling the engi...

Page 16: ... damage the engine Replace annually or every 300 hours of operation Always replace with the same spark plug that came in the engine and check gap before installing Spark plug gap is 0 030 Poor spark will also occur if spark plug wire does not fit ENGLISH Inspection Cleaning CKET AIR CLEANER COVER LATCH AIR CLEANER CASE PACKING FOAM FILTER ELEMENT PAPER FILTER ELEMENT AIR CLEANER COVER WING NUT AIR...

Page 17: ...B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the operator and destructive to the equipment CLEANING Remove dirt and debris with a cloth or brush CAUTION EQUIPMENT DAMAGE DO NOT use high pressure spray to clean either the engine or the generator The high pressu...

Page 18: ...efective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation No output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective rotor field Shorted capacitor Shorted diodes on rotor GFCI recepta...

Page 19: ...19 OPM 151 A WIRING DIAGRAM GND GND GND GND GND GND N N N N N N N G3 G3 G3 G3 G3 G3 G3 G3 G3 G3 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 ...

Page 20: ...and Purchaser s sole remedy for a failure under this warranty shall be limited to the repair of the product At WINCO s option material found to be defective in material or workmanship under normal use and service will be repaired or replaced For warranty service return the product within the warranty period to your nearest WINCO Authorized Service Center or to WINCO in Le Center Minnesota Duration...

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