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10 

WILO SE 05-2019   DIN A4

English 

PRODUCT DESCRIPTION

Fig. 1: 

Description of the submersible pump 

1

Cable

4

Hydraulics housing

2

Suction piece

5

Pressure connection

3

Motor housing

6

Internal frequency 
converter

Fig. 2: 

Description of the external frequency converter 

1

Inlet

3

Control panel and 
display

2

Pressure connection

3.2.1 

Hydraulics

Multistage hydraulics with radial impellers in 
sectional construction. The hydraulics housing 
and the pump shaft are made of stainless steel 
and the impellers are made of Noryl. The con-
nection on the pressure side is designed as a 

vertical threaded flange with a female thread and 

integrated non-return valve.

The pump is not self-priming, i.e. the fluid 

must flow in either automatically or with sup

-

ply pressure and a minimum coverage must be 

ensured at all times.

3.2.2  Motor

The motors used are all oil-filled three-phase 
AC motor for direct starting on the frequency 

converter. The motor housing is made of stainless 
steel and has a shaft connection for 3" hydraulics.

The motor is cooled by the pumped fluid. 

Therefore, the motor must always be operated 

immersed. The limit values for maximum fluid 
temperature and minimum flow velocity must be 

adhered to.
The connection cable has free cable ends, is 
longitudinally watertight and is connected to the 
motor by a detachable plug.

3.2.3  Frequency converter

The frequency converter is either enclosed as an 

external component (TWU 3-...-HS-ECP) or it is 
integrated in the motor (TWU 3-...-HS-I).

Like the motor, the frequency converter is cooled 

by the fluid. To do this, the external frequency 

converter must be installed in the ascending pipe. 
The internal frequency converter is cooled by the 

surrounding fluid.

The frequency converter offers the monitoring 

functions:

Monitoring

HS-ECP

HS-I

Undervoltage

Overvoltage

Short-circuit

Temperature (frequency converter)

Dry run

Leakage

-

The external frequency converter is not overflow-

proof! Note that the device has protection class 

“IPX5” and only ever install it overflow-proof in 

dry rooms!

3.2.4  Seal

The sealing between the motor and hydraulics is 
achieved by a lip seal.

3.3  Function description

3.3.1 

Version “HS-I”

In the “HS-I” version, the pump is switched on 
and off via a separate switching system. After 
it is switched on, the pump is accelerated to its 
maximum speed via the integrated frequency 
converter, pumping at full power. Frequency-de-
pendent control and pressure-dependent control 
are not possible.

3.3.2 

Version “HS-ECP”

The “HS-ECP” version is operated with an exter-
nal frequency converter. This both serves as a 
separate control unit for the pump and it provides 
a control function for constant pressure (“CP”). 
This function makes it possible to always ensure 
the same pressure at the tap, regardless of the 

volume flow.

The pump is controlled via the frequency con-
verter, where the set pressure is set. When water 
is drawn from the tap, the frequency converter 
switches the unit on. The frequency converter 
uses the preset pressure to calculate the required 

volume flow and it adjusts the motor speed ac

-

cordingly. This enables a constant pressure at all 
times at the tap.

3.4  Operating modes

3.4.1 

Operating mode S1 (continuous duty)

The pump can operate continuously at the rated 
load without exceeding the permissible tempera-
ture.

Summary of Contents for Sub TWU 3-HS Series

Page 1: ...6063546 Ed 05 05 2019 WH Pioneering for You Wilo Sub TWU 3 HS High Speed en Installation and operating instructions...

Page 2: ...Fig 1 Fig 1 Fig 1 Fig 3 Fig 2 TWU 3 HS ECP TWU 3 HS I 1 2 3 4 5 1 2 3 6 4 5 1 2 3 ca 2 l min 0 20 m min 0 30 m 7 8 3 1 1 2 4 5 6 6 1 1 1 1 TWU 3 HS E CP TWU 3 HS I 7...

Page 3: ...Fig 1 Fig 1 Fig 5 Fig 6 Fig 4 1 4 2 3 ON OFF RESET PUMP ON FAILURE LINE 1 2 3 1 5 5 4 4 2 3 6 7 8...

Page 4: ...Fig 10 Fig 11 Fig 9 Fig 8 Fig 7 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 2 1...

Page 5: ...1 Delivery 12 4 2 Transport 12 4 3 Storage 12 4 4 Return delivery 13 5 Installation 13 5 1 General 13 5 2 Installation types 13 5 3 Installation 13 5 4 Dry running protection 16 5 5 Electrical connect...

Page 6: ...ss consent of the manufacturer The illustrations used may differ from the original and are only intended as an exemplary representation of the pumps 1 4 Subject to change The manufacturer reserves the...

Page 7: ...refer to personal injury appear in black and are always accompanied by a safety symbol Danger prohibition or instruction symbols are used as safety symbols Example Danger symbol General hazard Danger...

Page 8: ...n again until the error has been corrected When the pump is connected to the electrical control panel particularly when electronic devices such as soft start up control or frequency con verters are us...

Page 9: ...wimming pools or other basins that can be entered there is a risk of electrocution Note Use is strictly forbidden if there are people in the basin If there are no people in the basin protec tive measu...

Page 10: ...fluid To do this the external frequency converter must be installed in the ascending pipe The internal frequency converter is cooled by the surrounding fluid The frequency converter offers the monitor...

Page 11: ...0 1 min Max immersion depth 150 m Submerged OTS S1 Non immersed OTE Max switching frequency 30 h Max sand content 50 g m Min flow at motor 0 08 m s Pressure connection TWU TWU 3 HS I TWU 3 02 3 03 HS...

Page 12: ...ast 1 year The pump should be cleaned thoroughly before it is put into temporary storage Consider the following for storage Place the pump on a firm bearing surface and se cure it against slipping and...

Page 13: ...tal injury Take all necessary safety precautions to prevent this When installing the pump note the following This work must be performed by qualified per sonnel and electrical work must be performed b...

Page 14: ...material which would mean that the motor cooling is no longer guaranteed This would result in increased wear of the hydraulics To prevent this it may be neces sary to use a cooling jacket or install...

Page 15: ...ty for the complete system pump piping cable water column The guy must be fastened to the suspension points eyelets provided on the pressure port for that purpose If these suspension points are not av...

Page 16: ...tion point a second switch ing point additional electrode is used to obtain a sufficient difference between the activation and deactivation points This prevents constant switching This function can be...

Page 17: ...o extend the power supply cable this ensures that the cable inlet on the frequency converter seals properly 1 Measure with an insulation tester measuring voltage is 500 V to measure the resistance of...

Page 18: ...rotection should be set to the rated current shown on the rating plate At partial load we recommend that the motor pro tection be set 5 above the current measured at the duty point 6 Commissioning The...

Page 19: ...on after a specified time Leak monitoring Rotation direction monitoring and switching of rotation direction Additional connection for functional extension Fig 6 Operating elements Display 1 Green LED...

Page 20: ...pressure for defining the start up pressure When you open a tap the pressure in the system drops The Dp Start differential pressure can be set in order to prevent the pump from starting each time a t...

Page 21: ...ump is switched on it must be switched off without delay The start pauses specified in the Technical data section must be observed before starting up again If the fault recurs the unit must be switche...

Page 22: ...or safety reasons Only auxiliary lifting devices that are in a techni cally perfect condition and lifting gear that has been officially approved may be used for lowering and raising the pump RISK of d...

Page 23: ...he European Union this symbol can appear on the product the packaging or the accompa nying documentation It means that the electri cal and electronic products in question must not be disposed of along...

Page 24: ...rror in the internal serial com munication of the frequency converter Contact Wilo customer service 9 E9 Overpressure The set limit value P limit was exceeded If the error repeats check the P limit pa...

Page 25: ...pump curve or install a unit with greater output 9 2 5 Fault The unit does not run smoothly and is noisy 1 Unit is operating in an inadmissible range Check the operational data of the unit and correct...

Page 26: ...0 2 Overview of factory and recommended settings for the TWU 3 HS ECP operating parameters Parameter user Setting range Setting Factory setting Recommended Pmax 1 5 7 5 bar 3 0 bar As required Languag...

Page 27: ...Pioneering for You avrora arm ru 7 495 956 62 18...

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