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18 

WILO SE 05-2019   DIN A4

English COMMISSIONING

3.  Pull out the terminal, connect the power supply 

cable to the “LINE” terminal and then replace the 
terminal.

4.  Fasten the protective earth conductor to the 

earth terminal above the “LINE” terminal. To do 
this, use a blade connector.

5.  Replace the cover on the housing bottom and 

screw the two screws back into the housing.

6.  Now lead the power supply cable to the power 

supply separator (main switch) or to the switch-
box. Make sure that the power supply cable is laid 
securely and does not pose a danger  
(e.g. loops that someone could trip on).

7.  Connect the power supply cable to the power 

supply separator (main switch) or the switchbox.

5.5.4  Connecting the monitoring equipment

The monitoring functions are implemented via 
the frequency converter and do not have to be 
connected separately.

Overview of monitoring devices

Function

HS-ECP

HS-I

Undervoltage

Overvoltage

Short-circuit

Temperature (frequency converter)

Dry run

Leakage*

-

Key:

• • = built-in
• - = to be provided by customer
• * = leakage detection is switched off in the factor 

and has to be activated via the menu!

Please also refer to the “Setting the operating 

parameters” section.

• In the “...-HS-ECP” variant with an external 

frequency converter, the error messages are dis-
played on the frequency converter's display and 

are confirmed/reset accordingly.

• In the “...-HS-I” variant with an internal frequency 

converter, the pump is automatically switched off 
when an error occurs. The pump is only switched 
back on once the system is reset via the main 
switch.

5.6  Motor protection and activation types

5.6.1  Motor protection

The motor protection is integrated in the fre-

quency converter:

• 

In the TWU 3-...-HS-ECP, the relevant value has 

to be set via the frequency converter.

• 

In the TWU 3-...-HS-I, the value is preset.

We also recommend installing a residual-current 
device (RCD).
Local and national regulations must be observed 
when connecting the pump.

5.6.2  Activation types

Direct activation

At full load, the motor protection should be set 
to the rated current shown on the rating plate. At 
partial load, we recommend that the motor pro-

tection be set 5 % above the current measured at 

the duty point.

6  Commissioning

The “Commissioning” section contains all the 
important instructions for the operating person-
nel for starting up and operating the pump.
The following general conditions must always be 

met and checked:

• Installation type, including cooling (does a cooling 

jacket have to be installed?)

• 

Operating parameters (for TWU 3-...-HS-ECP)

• Minimum water submersion / max. immersion 

depth

These general conditions should also be 

checked after a lengthy period of standstill, and 

any defects detected are to be remedied!

Always keep this manual either by the pump or 
in a place specially reserved for it, where it is ac-
cessible for the entire operating personnel at all 
times.
In order to prevent damage or serious injury when 
commissioning the pump, the following must be 

observed:

• Commissioning of the pump may only be carried 

out by qualified and trained personnel in accord

-

ance with the safety instructions.

• All persons working on or with the pump must 

have received, read and understood this operating 
and maintenance manual.

• All safety devices and emergency cut-outs must 

be connected and checked to ensure that they 
work properly.

• Electrical engineering and mechanical adjust-

ments must be carried out by qualified personnel.

• 

The pump is suitable for use under the specified 

operating conditions.

• The work area of the pump is not a recreational 

area and is to be kept free of people! No persons 
are allowed in the work area during start-up or 
operation.

• Make sure a second person is present at all times 

when you are working in wells and tanks. If there 

is a risk of toxic gases forming, sufficient aeration 

must be ensured.

6.1  Electrical system

Connect the pump and install the power supply 
cables as described in the “Installation” section 
and in accordance with the VDE guidelines and 
applicable national regulations.
The pump must be properly protected and 
earthed.
Observe the direction of rotation! If the direction 
of rotation is incorrect, the pump will not perform 

as specified and may be damaged.

Summary of Contents for Sub TWU 3-HS Series

Page 1: ...6063546 Ed 05 05 2019 WH Pioneering for You Wilo Sub TWU 3 HS High Speed en Installation and operating instructions...

Page 2: ...Fig 1 Fig 1 Fig 1 Fig 3 Fig 2 TWU 3 HS ECP TWU 3 HS I 1 2 3 4 5 1 2 3 6 4 5 1 2 3 ca 2 l min 0 20 m min 0 30 m 7 8 3 1 1 2 4 5 6 6 1 1 1 1 TWU 3 HS E CP TWU 3 HS I 7...

Page 3: ...Fig 1 Fig 1 Fig 5 Fig 6 Fig 4 1 4 2 3 ON OFF RESET PUMP ON FAILURE LINE 1 2 3 1 5 5 4 4 2 3 6 7 8...

Page 4: ...Fig 10 Fig 11 Fig 9 Fig 8 Fig 7 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 2 1...

Page 5: ...1 Delivery 12 4 2 Transport 12 4 3 Storage 12 4 4 Return delivery 13 5 Installation 13 5 1 General 13 5 2 Installation types 13 5 3 Installation 13 5 4 Dry running protection 16 5 5 Electrical connect...

Page 6: ...ss consent of the manufacturer The illustrations used may differ from the original and are only intended as an exemplary representation of the pumps 1 4 Subject to change The manufacturer reserves the...

Page 7: ...refer to personal injury appear in black and are always accompanied by a safety symbol Danger prohibition or instruction symbols are used as safety symbols Example Danger symbol General hazard Danger...

Page 8: ...n again until the error has been corrected When the pump is connected to the electrical control panel particularly when electronic devices such as soft start up control or frequency con verters are us...

Page 9: ...wimming pools or other basins that can be entered there is a risk of electrocution Note Use is strictly forbidden if there are people in the basin If there are no people in the basin protec tive measu...

Page 10: ...fluid To do this the external frequency converter must be installed in the ascending pipe The internal frequency converter is cooled by the surrounding fluid The frequency converter offers the monitor...

Page 11: ...0 1 min Max immersion depth 150 m Submerged OTS S1 Non immersed OTE Max switching frequency 30 h Max sand content 50 g m Min flow at motor 0 08 m s Pressure connection TWU TWU 3 HS I TWU 3 02 3 03 HS...

Page 12: ...ast 1 year The pump should be cleaned thoroughly before it is put into temporary storage Consider the following for storage Place the pump on a firm bearing surface and se cure it against slipping and...

Page 13: ...tal injury Take all necessary safety precautions to prevent this When installing the pump note the following This work must be performed by qualified per sonnel and electrical work must be performed b...

Page 14: ...material which would mean that the motor cooling is no longer guaranteed This would result in increased wear of the hydraulics To prevent this it may be neces sary to use a cooling jacket or install...

Page 15: ...ty for the complete system pump piping cable water column The guy must be fastened to the suspension points eyelets provided on the pressure port for that purpose If these suspension points are not av...

Page 16: ...tion point a second switch ing point additional electrode is used to obtain a sufficient difference between the activation and deactivation points This prevents constant switching This function can be...

Page 17: ...o extend the power supply cable this ensures that the cable inlet on the frequency converter seals properly 1 Measure with an insulation tester measuring voltage is 500 V to measure the resistance of...

Page 18: ...rotection should be set to the rated current shown on the rating plate At partial load we recommend that the motor pro tection be set 5 above the current measured at the duty point 6 Commissioning The...

Page 19: ...on after a specified time Leak monitoring Rotation direction monitoring and switching of rotation direction Additional connection for functional extension Fig 6 Operating elements Display 1 Green LED...

Page 20: ...pressure for defining the start up pressure When you open a tap the pressure in the system drops The Dp Start differential pressure can be set in order to prevent the pump from starting each time a t...

Page 21: ...ump is switched on it must be switched off without delay The start pauses specified in the Technical data section must be observed before starting up again If the fault recurs the unit must be switche...

Page 22: ...or safety reasons Only auxiliary lifting devices that are in a techni cally perfect condition and lifting gear that has been officially approved may be used for lowering and raising the pump RISK of d...

Page 23: ...he European Union this symbol can appear on the product the packaging or the accompa nying documentation It means that the electri cal and electronic products in question must not be disposed of along...

Page 24: ...rror in the internal serial com munication of the frequency converter Contact Wilo customer service 9 E9 Overpressure The set limit value P limit was exceeded If the error repeats check the P limit pa...

Page 25: ...pump curve or install a unit with greater output 9 2 5 Fault The unit does not run smoothly and is noisy 1 Unit is operating in an inadmissible range Check the operational data of the unit and correct...

Page 26: ...0 2 Overview of factory and recommended settings for the TWU 3 HS ECP operating parameters Parameter user Setting range Setting Factory setting Recommended Pmax 1 5 7 5 bar 3 0 bar As required Languag...

Page 27: ...Pioneering for You avrora arm ru 7 495 956 62 18...

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