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WILO SE 05-2019   DIN A4

English

 

TROUBLESHOOTING AND POSSIBLE SOLUTIONS

cally restart via the auto reset function. This is to 
ensure that the user is properly informed.

Alarm messages (Fig. 11)

Every alarm message contains the error code and 

a number set in brackets that specifies how often 

the relevant error has occurred.

List of error codes:

1. 

E0 – Undervoltage

: Supply voltage too low. 

Check value (V) at the input

If this error is displayed, the system has to be 

checked by a qualified electrician. If this error 

occurs frequently, the system may be damaged!

2. 

E1 – Overvoltage

:

 

Supply voltage too high. 

Check value (V) at the input

If this error is displayed, the system has to be 

checked by a qualified electrician. If this error 

occurs frequently, the system may be damaged!

3. 

E2 – Short-circuit

: Displayed if there is a short-

circuit at the motor connection in the frequency 
converter (motor). This can be due to faulty cable 
insulation, a faulty motor or water ingress. This 
error can only be reset by disconnecting the unit 
from the mains!

ELECTRICAL hazard! 

Electrical current can cause fatal injuries if 

not handled correctly! If this error is dis-

played, the connection has to be checked and 

repaired by a qualified electrician.

4. 

E3 – Dry run

: Displayed if the system is switched 

off due to low water. If the “auto reset function” 
is activated, the system is automatically restarted 
after the set interval.

5. 

E4 – Ambient temperature

: Permitted ambi

-

ent temperature of the frequency converter has 

exceeded. Check installation conditions and find 

a remedy.

6. 

E5 – Temperature IGBT module

: Permissible 

maximum temperature of the IGBT module in the 

frequency converter has exceeded. Check the 
conditions under which the frequency converter 
operates particularly the water temperature and 
current consumption of the pump.

7. 

E6 – Overload

: Displayed if the current consump

-

tion exceeds the “Imax” value set in the operat-
ing parameters. This can be caused by harsher 
operating conditions, frequent restarts or a faulty 
motor.

Before resetting the error, check the following:

• 

Does the set “Imax” value match the specification 

on the rating plate (also see section 3.5)?

• Is the system working under permissible operat-

ing conditions?
If both points have been checked and the er-
ror continues to occur, consult Wilo customer 
service.

8. 

E8 – Serial error

: Error in the internal serial com

-

munication of the frequency converter. Contact 
Wilo customer service.

9. 

E9 – Overpressure

: The set limit value 

 

“P limit” was exceeded. If the error repeats, check 
the “P limit” parameter and determine the cause 
for overpressure (e.g. blockage in the pressure 
pipe) and rectify the same.

10. 

E11 – Starts/h (leakage)

: Displayed if the system 

starts frequently at brief intervals. In this case, 
there is probably a leak in the system. Reactiva-
tion is only possible if the fault has been ac-
knowledged!

Before confirming, make sure that there is no 

leakage in the system. Frequent starts can 

damage the pump!

If there is no leakage but automatic operation 
is still not possible, you can adjust or switch 
off monitoring with the help of Wilo customer 
service.

11. 

E12 – Error 12 V

: Malfunction in the internal low 

voltage circuit of the frequency converter. Con-
tact Wilo customer service.

12. 

E13 – Pressure sensor

: Pressure sensor delivers 

incorrect values. Contact Wilo customer service.

9.2  Faults

9.2.1  Fault: The unit will not start or only after a delay

1.  Electricity supply interrupted, short-circuit or 

earth fault in the cable and/or motor winding

• Have the motor and wires checked by a special-

ist and replaced if necessary

• Check the error messages on the frequency 

converter

2.  Tripping of fuses, motor protection switch and/or 

monitoring devices

• Have the connections checked by an expert 

and changed if necessary

• Install and set motor protection switches and 

miniature circuit breakers according to the 
technical instructions, reset monitoring devices

• Check that the impeller runs freely, if necessary 

clean it and ensure it runs freely again

3.  Pressure difference between Pmax and Pmin is 

too small

• Adjust the “Dp Start” value in the operating 

parameters

4.  Water consumption too small

• Water extraction is not detected, install a dia-

phragm expansion tank with a volume of 1 – 2 l

9.2.2  Fault: The unit starts, but the motor protection 

switch triggers shortly after commissioning

1.  The thermal trigger on the motor protection 

switch is incorrectly selected and set

• Have a specialist compare the selection and 

setting of the trigger with the technical specifi

-

cations and correct it as necessary

2.  Increased power consumption due to major volt-

age drop

• Have an electrician check the voltage on each 

phase and rewire if necessary

3.  Incorrect direction of rotation

• Change the direction of rotation via the menu.

4.  Impeller slowed by accumulation, clogging and/or 

solid matter, increased current consumption

Summary of Contents for Sub TWU 3-HS Series

Page 1: ...6063546 Ed 05 05 2019 WH Pioneering for You Wilo Sub TWU 3 HS High Speed en Installation and operating instructions...

Page 2: ...Fig 1 Fig 1 Fig 1 Fig 3 Fig 2 TWU 3 HS ECP TWU 3 HS I 1 2 3 4 5 1 2 3 6 4 5 1 2 3 ca 2 l min 0 20 m min 0 30 m 7 8 3 1 1 2 4 5 6 6 1 1 1 1 TWU 3 HS E CP TWU 3 HS I 7...

Page 3: ...Fig 1 Fig 1 Fig 5 Fig 6 Fig 4 1 4 2 3 ON OFF RESET PUMP ON FAILURE LINE 1 2 3 1 5 5 4 4 2 3 6 7 8...

Page 4: ...Fig 10 Fig 11 Fig 9 Fig 8 Fig 7 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 2 1...

Page 5: ...1 Delivery 12 4 2 Transport 12 4 3 Storage 12 4 4 Return delivery 13 5 Installation 13 5 1 General 13 5 2 Installation types 13 5 3 Installation 13 5 4 Dry running protection 16 5 5 Electrical connect...

Page 6: ...ss consent of the manufacturer The illustrations used may differ from the original and are only intended as an exemplary representation of the pumps 1 4 Subject to change The manufacturer reserves the...

Page 7: ...refer to personal injury appear in black and are always accompanied by a safety symbol Danger prohibition or instruction symbols are used as safety symbols Example Danger symbol General hazard Danger...

Page 8: ...n again until the error has been corrected When the pump is connected to the electrical control panel particularly when electronic devices such as soft start up control or frequency con verters are us...

Page 9: ...wimming pools or other basins that can be entered there is a risk of electrocution Note Use is strictly forbidden if there are people in the basin If there are no people in the basin protec tive measu...

Page 10: ...fluid To do this the external frequency converter must be installed in the ascending pipe The internal frequency converter is cooled by the surrounding fluid The frequency converter offers the monitor...

Page 11: ...0 1 min Max immersion depth 150 m Submerged OTS S1 Non immersed OTE Max switching frequency 30 h Max sand content 50 g m Min flow at motor 0 08 m s Pressure connection TWU TWU 3 HS I TWU 3 02 3 03 HS...

Page 12: ...ast 1 year The pump should be cleaned thoroughly before it is put into temporary storage Consider the following for storage Place the pump on a firm bearing surface and se cure it against slipping and...

Page 13: ...tal injury Take all necessary safety precautions to prevent this When installing the pump note the following This work must be performed by qualified per sonnel and electrical work must be performed b...

Page 14: ...material which would mean that the motor cooling is no longer guaranteed This would result in increased wear of the hydraulics To prevent this it may be neces sary to use a cooling jacket or install...

Page 15: ...ty for the complete system pump piping cable water column The guy must be fastened to the suspension points eyelets provided on the pressure port for that purpose If these suspension points are not av...

Page 16: ...tion point a second switch ing point additional electrode is used to obtain a sufficient difference between the activation and deactivation points This prevents constant switching This function can be...

Page 17: ...o extend the power supply cable this ensures that the cable inlet on the frequency converter seals properly 1 Measure with an insulation tester measuring voltage is 500 V to measure the resistance of...

Page 18: ...rotection should be set to the rated current shown on the rating plate At partial load we recommend that the motor pro tection be set 5 above the current measured at the duty point 6 Commissioning The...

Page 19: ...on after a specified time Leak monitoring Rotation direction monitoring and switching of rotation direction Additional connection for functional extension Fig 6 Operating elements Display 1 Green LED...

Page 20: ...pressure for defining the start up pressure When you open a tap the pressure in the system drops The Dp Start differential pressure can be set in order to prevent the pump from starting each time a t...

Page 21: ...ump is switched on it must be switched off without delay The start pauses specified in the Technical data section must be observed before starting up again If the fault recurs the unit must be switche...

Page 22: ...or safety reasons Only auxiliary lifting devices that are in a techni cally perfect condition and lifting gear that has been officially approved may be used for lowering and raising the pump RISK of d...

Page 23: ...he European Union this symbol can appear on the product the packaging or the accompa nying documentation It means that the electri cal and electronic products in question must not be disposed of along...

Page 24: ...rror in the internal serial com munication of the frequency converter Contact Wilo customer service 9 E9 Overpressure The set limit value P limit was exceeded If the error repeats check the P limit pa...

Page 25: ...pump curve or install a unit with greater output 9 2 5 Fault The unit does not run smoothly and is noisy 1 Unit is operating in an inadmissible range Check the operational data of the unit and correct...

Page 26: ...0 2 Overview of factory and recommended settings for the TWU 3 HS ECP operating parameters Parameter user Setting range Setting Factory setting Recommended Pmax 1 5 7 5 bar 3 0 bar As required Languag...

Page 27: ...Pioneering for You avrora arm ru 7 495 956 62 18...

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