background image

Installation and operating instructions Wilo-Sub TWU 3-...-HS (High Speed) 23

MAINTENANCE AND REPAIR English

7.2.1  Removal

In the case of vertical installation, disassembly 

takes place in the same way as installation:

• Disassemble the well cover.
• Dismantle the ascending pipe and unit in the 

reverse order to installation.

When configuring and selecting the lifting 

equipment, note that during dismantling, the 

entire weight of the piping, the pump (including 

the power supply cable) and the water column 

has to be lifted!

In the case of horizontal installation, the water 

tank/reservoir has to be drained completely. 
Thereafter the pump can be released from the 
discharge pipeline and disassembled.

7.2.2 

Return delivery / storage

For shipping, the parts must be packed in tear-

proof plastic bags of sufficient size in such a 

manner that they are tightly sealed and leak-
proof. The parts may only be shipped by forward-
ing agents who have been instructed appropri-
ately.

Please also refer to the “Transport and storage” 

section!

7.3  Recommissioning

Before recommissioning, the submersible pump 

must be cleaned of contaminants.
The submersible pump can then be installed 
and put into operation in accordance with the 

specifications in this operating and maintenance 

manual.

The submersible pump may only be switched on 

again if it is in proper working order.

7.4  Disposal

7.4.1  Oils and lubricants

Operating fluid must be collected in suitable 

tanks and disposed off in accordance with the 
locally applicable guidelines.

7.4.2  Protective clothing

Used protective clothing must be disposed off in 
accordance with the locally applicable guidelines.

7.4.3  Information on the collection of used electrical 

and electronic products

Proper disposal and appropriate recycling of this 
product prevents damage to the environment and 
dangers to your personal health.

NOTICE:

 

Disposal in domestic waste is forbidden!

 

In the European Union, this symbol can appear 
on the product, the packaging or the accompa-
nying documentation. It means that the electri-
cal and electronic products in question must not 
be disposed of along with domestic waste.

To ensure proper handling, recycling and disposal 
of the used products in question, please note the 

following points:

• Only hand over these products at designated, 

certified collecting points.

• Observe the locally applicable regulations!

Please consult your local municipality, the nearest 
waste disposal site, or the dealer who sold the 
product to you for information on proper disposal. 
For further information on recycling, go to www.
wilo-recycling.com.

8  Maintenance and repair

The motor is filled with food-safe white oil that 
is potentially biodegradable. This motor filling is 

used to lubricate the motor bearing and cool the 
motor winding. Accordingly, there is no need to 
carry out any maintenance work.
Any repairs to the motor or the frequency con-

verter or replacement of the motor filling must be 

carried out by Wilo customer service only.

9  Troubleshooting and possible solutions

In order to prevent damage to property and seri-
ous injury when repairing malfunctions on the 

unit, observe the following:

• Attempt to remedy a fault only if you have 

qualified staff. This means that each job must 
be carried out by trained qualified personnel, for 

example, electrical work must be performed by a 
trained electrician.

• Always secure the unit against an accidental 

restart by disconnecting it from the mains. Take 
appropriate safety precautions.

• Always have a second person on hand to ensure 

the unit is switched off in an emergency.

• Secure moving parts to prevent injury.
• 

Unsanctioned modifications to the unit are made 

at the operator's own risk and release the manu-
facturer from any warranty obligations!

9.1  Alarm signals on the display of the external 

frequency converter (“HS-ECP” version)

The alarm signals must always be confirmed by 

pressing the “Reset” button on the frequency 

converter. The display also has to be confirmed 

for errors that cause the system to automati-

Summary of Contents for Sub TWU 3-HS Series

Page 1: ...6063546 Ed 05 05 2019 WH Pioneering for You Wilo Sub TWU 3 HS High Speed en Installation and operating instructions...

Page 2: ...Fig 1 Fig 1 Fig 1 Fig 3 Fig 2 TWU 3 HS ECP TWU 3 HS I 1 2 3 4 5 1 2 3 6 4 5 1 2 3 ca 2 l min 0 20 m min 0 30 m 7 8 3 1 1 2 4 5 6 6 1 1 1 1 TWU 3 HS E CP TWU 3 HS I 7...

Page 3: ...Fig 1 Fig 1 Fig 5 Fig 6 Fig 4 1 4 2 3 ON OFF RESET PUMP ON FAILURE LINE 1 2 3 1 5 5 4 4 2 3 6 7 8...

Page 4: ...Fig 10 Fig 11 Fig 9 Fig 8 Fig 7 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 2 1...

Page 5: ...1 Delivery 12 4 2 Transport 12 4 3 Storage 12 4 4 Return delivery 13 5 Installation 13 5 1 General 13 5 2 Installation types 13 5 3 Installation 13 5 4 Dry running protection 16 5 5 Electrical connect...

Page 6: ...ss consent of the manufacturer The illustrations used may differ from the original and are only intended as an exemplary representation of the pumps 1 4 Subject to change The manufacturer reserves the...

Page 7: ...refer to personal injury appear in black and are always accompanied by a safety symbol Danger prohibition or instruction symbols are used as safety symbols Example Danger symbol General hazard Danger...

Page 8: ...n again until the error has been corrected When the pump is connected to the electrical control panel particularly when electronic devices such as soft start up control or frequency con verters are us...

Page 9: ...wimming pools or other basins that can be entered there is a risk of electrocution Note Use is strictly forbidden if there are people in the basin If there are no people in the basin protec tive measu...

Page 10: ...fluid To do this the external frequency converter must be installed in the ascending pipe The internal frequency converter is cooled by the surrounding fluid The frequency converter offers the monitor...

Page 11: ...0 1 min Max immersion depth 150 m Submerged OTS S1 Non immersed OTE Max switching frequency 30 h Max sand content 50 g m Min flow at motor 0 08 m s Pressure connection TWU TWU 3 HS I TWU 3 02 3 03 HS...

Page 12: ...ast 1 year The pump should be cleaned thoroughly before it is put into temporary storage Consider the following for storage Place the pump on a firm bearing surface and se cure it against slipping and...

Page 13: ...tal injury Take all necessary safety precautions to prevent this When installing the pump note the following This work must be performed by qualified per sonnel and electrical work must be performed b...

Page 14: ...material which would mean that the motor cooling is no longer guaranteed This would result in increased wear of the hydraulics To prevent this it may be neces sary to use a cooling jacket or install...

Page 15: ...ty for the complete system pump piping cable water column The guy must be fastened to the suspension points eyelets provided on the pressure port for that purpose If these suspension points are not av...

Page 16: ...tion point a second switch ing point additional electrode is used to obtain a sufficient difference between the activation and deactivation points This prevents constant switching This function can be...

Page 17: ...o extend the power supply cable this ensures that the cable inlet on the frequency converter seals properly 1 Measure with an insulation tester measuring voltage is 500 V to measure the resistance of...

Page 18: ...rotection should be set to the rated current shown on the rating plate At partial load we recommend that the motor pro tection be set 5 above the current measured at the duty point 6 Commissioning The...

Page 19: ...on after a specified time Leak monitoring Rotation direction monitoring and switching of rotation direction Additional connection for functional extension Fig 6 Operating elements Display 1 Green LED...

Page 20: ...pressure for defining the start up pressure When you open a tap the pressure in the system drops The Dp Start differential pressure can be set in order to prevent the pump from starting each time a t...

Page 21: ...ump is switched on it must be switched off without delay The start pauses specified in the Technical data section must be observed before starting up again If the fault recurs the unit must be switche...

Page 22: ...or safety reasons Only auxiliary lifting devices that are in a techni cally perfect condition and lifting gear that has been officially approved may be used for lowering and raising the pump RISK of d...

Page 23: ...he European Union this symbol can appear on the product the packaging or the accompa nying documentation It means that the electri cal and electronic products in question must not be disposed of along...

Page 24: ...rror in the internal serial com munication of the frequency converter Contact Wilo customer service 9 E9 Overpressure The set limit value P limit was exceeded If the error repeats check the P limit pa...

Page 25: ...pump curve or install a unit with greater output 9 2 5 Fault The unit does not run smoothly and is noisy 1 Unit is operating in an inadmissible range Check the operational data of the unit and correct...

Page 26: ...0 2 Overview of factory and recommended settings for the TWU 3 HS ECP operating parameters Parameter user Setting range Setting Factory setting Recommended Pmax 1 5 7 5 bar 3 0 bar As required Languag...

Page 27: ...Pioneering for You avrora arm ru 7 495 956 62 18...

Reviews: