DAB E SYBOX MINI Assembly And Dismantling Manual Download Page 1 | Manualshive

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ASSEMBLY AND DISMANTLING

GUIDE

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Summary of Contents for E SYBOX MINI

Page 1: ...ASSEMBLY AND DISMANTLING GUIDE ...

Page 2: ......

Page 3: ... Various size flat screwdrivers Phillips screwdrivers medium and large size Torx screwdrivers size T20 and T25 Allen key size 10 Wrench size 13 Multi grip pliers Rubber hammer REQUIRED TOOLS ...

Page 4: ...Unscrew and remove all the plugs with the help of a large flat screwdriver 1 a 1 3 1 b DISMANTLING ...

Page 5: ...To unscrew the motor access plug use the size 10 Allen key To remove the front cover un screw the two screws on the sides and the two on the bottom 2 3 3 a 4 ...

Page 6: ... front cover by lifting it carefully and unplugging the display flat cable Unscrew the four screws in pictu re to remove the top cover To remove the side covers just pull sideways and upwards 4 5 DISMANTLING 6 5 ...

Page 7: ...Remove the bottom cover by un doing its screws Finally remove the back cover by unscrewing four screws the two in picture and the symmetrical ones on the other side 7 7 a 8 6 ...

Page 8: ...ion 1 2 3 Unplug the connectors 1 pressure sensor 2 flow sen sor 3 display flat cable Unplug the power cable connec tor by first lifting the plastic tooth highlighted in the picture Remove the power cable paying attention to the positioning requi red for a correct reassembly DISMANTLING 9 10 11 7 ...

Page 9: ...Turn the connector counter clockwise until in position 11 a 12 8 ...

Page 10: ...the two torx screws Remove the connector with the help of a flat screwdriver be careful not to damage the plastic parts remove the main board block Check the connector s condition and if necessary replace the o ring 13 14 15 DISMANTLING 9 ...

Page 11: ...Unscrew the screw in picture Pull out the klammer in picture Separate the two main blocks by pulling them apart 16 18 17 10 ...

Page 12: ...Check the condition of the fittings Remove pull and lift the rub ber protection which keeps the expansion vessel in place Pull out the klammer DISMANTLING 19 20 21 11 ...

Page 13: ...ng it out of its fitting To access the non return valve unscrew the plug keep it separate from the other plugs since they have a different thread Remove the non return valve by pulling it out with the help of the multi grip pliers 24 23 22 12 ...

Page 14: ...k its conditions and if requi red replace the o ring Remove the pressure sensor by unscrewing it counterclockwise if required replace the o ring Unscrew the flow sensor s six screws DISMANTLING 25 26 27 13 ...

Page 15: ...Take it off by pulling from the highlighted position with a flat screwdriver Check replace the o ring Remove the flowmeter Unscrew the four torx 28 29 30 14 ...

Page 16: ...s to uncover the stages NOTE these three screws are torx screws in E sybox Mini 3 while they are Phillips screws in any previous E sybox Mini model To undo the top nut keep the shaft still with a flat screwdriver from the bottom and unscrew the nut with the wrench or vice versa DISMANTLING 31 32 33 15 ...

Page 17: ...Use 1 or 2 flat screwdrivers to lift the stages and remove them one by one Lift from the diffusers edges and not from the impel lers Be careful not to damage the plastic 34 33 b 33 a 16 ...

Page 18: ...DISMANTLING 34 a 34 b 34 c 17 ...

Page 19: ...Pull out the washer Extract the mechanical seal and pull it out 35 36 36 a 18 ...

Page 20: ...Unscrew the 4 screws at the corners see picture and remove the two plastic bands Extract the seal disc Check the shaft for corrosion or other problems check the seal disc o ring DISMANTLING 37 38 39 19 ...

Page 21: ...e T20 torx screwdriver to remove the four screws then with the help of flat screwdrivers separate the motor body from the motor casing Check the casing the o rings and the low part of the shaft 40 40 a 41 20 ...

Page 22: ...DISMANTLING 41 a 21 ...

Page 23: ...all the motor cover by faste ning its four torx screws NOTE For an easier assembly lubricate all the o rings and gaskets Insert the seal disc Put back the plastic bands as shown in picture 1 ASSEMBLING 22 2 3 ...

Page 24: ...Insert and fasten the four corner screws Insert the mechanical seal in the shaft and push it well until it looks like in the next picture ASSEMBLING 23 4 5 5 a ...

Page 25: ...t the first stage in the position shown in picture making the highlighted parts match Insert the impeller Repeat for all the stages 3 total stages for E sybox Mini 3 2 stages for all the previous E sybox Mini models 24 6 7 8 ...

Page 26: ...Put back the nut and its washer Fasten the nut with the wrench keeping the shaft blocked with a screwdriver at the same time Put back the cover of the last stage ASSEMBLING 25 9 10 11 ...

Page 27: ...o ring replace if necessary Screw the three torx screws Phil lips screws if the model is older than Mini 3 Put back the pump body so that the highlighted parts are on the same side and push down well 26 12 13 14 ...

Page 28: ...mp body For a tight and balanced faste ning screw the four screws a little at a time and following the order shown in picture NOTE Optimal torque range 2 7 3 1 Nm 1 3 4 2 Tighten till the parts shown in picture touch ASSEMBLING 27 15 16 17 ...

Page 29: ...Insert the non return valve and screw the plug remember it is different from the external plugs Insert the flowmeter 28 18 18 a 19 ...

Page 30: ...Put back the flow sensor in the right position Screw its six screws Screw the pressure sensor clockwise ASSEMBLING 29 20 21 22 ...

Page 31: ...Insert the pressure vessel through its own fitting Place the vessel rubber protection By using the pliers secure the klammer back to its position 30 23 24 25 ...

Page 32: ...Gently hammer to insert the klammer completely Reconnect the sensors block with the pump Secure it with the screw shown in picture ASSEMBLING 31 26 27 28 ...

Page 33: ...the pump s upper gasket replace if necessary Position the main board correctly help yourself with the screws and the pump body gasket Apply a new layer of thermal paste on the heatsink before reinstalling the main board 32 29 30 31 ...

Page 34: ...Screw the two torx 1 and the two Phillips 2 screws 1 2 Place the connector in the posi tion shown in picture and push down until it clicks Turn 90 degrees clockwise ASSEMBLING 33 32 33 34 ...

Page 35: ...Insert the power cable connector Reposition the power cable cor rectly as shown in pictures 34 35 36 36 a ...

Page 36: ...ws the two in picture and the corresponding ones on the other side Check the connections for dirt oxide etc before reconnecting all the components If present KIWA version of E sy box Mini reconnect the KIWA pressure sensor K K Plug in the display flat cable ASSEMBLING 35 37 38 39 ...

Page 37: ...ure 1 and flow 2 sensors Put back the specific o ring do not use other o rings of the pump and make sure it is positioned correctly keeping all the cables inside Put back the bottom cover ali gning it carefully to the main block 36 42 41 40 ...

Page 38: ...Screw the four screws of the bottom cover Insert the side covers first pu shing downwards and then sideways Pay attention to the power cable position Place the top cover ASSEMBLING 37 43 44 45 ...

Page 39: ...Plug in the display flat cable to the display board connector on the lower side of front cover Screw all the plugs Put back the front cover 38 46 47 48 ...

Page 40: ...Screw the two side screws ar rows and bottom screws cir cles to secure the front cover Screw all the plugs ASSEMBLING 39 49 50 50 a ...

Page 41: ...Screw the motor access plug by using the Allen key 40 51 51 a ...

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