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4.2

Maintenance

Before starting any maintenance operations disconnect the electrical power supply by

setting the main switch to position OFF.

Never use petrol, solvents or other inflammable liquids to clean the machine.

EVERY DAY

Clean away dust from the machine, particularly in the areas: floor around machine,

worktable, mobile carriage.

EVERY Month

Check the level of oil bath.

Lubricate the gear of table.

EVERY YEAR

Exchange the engine oil bath of beam and both sides of bridge.

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Summary of Contents for WS-8450

Page 1: ...WS 8450 Bridge Saw Operation Manual...

Page 2: ...e Leveling 4 2 3 Bridge Installation 6 2 4 Lubrification Error Bookmark not defined 3 Operation 9 3 1 Axis Reference 9 3 2 Turning on the Machine 9 3 3 Panel 10 3 4 HMI 12 3 5 Example 19 4 Adjusts and...

Page 3: ...nded during the installation operation and servicing of machine safety glasses with ear plugs or ear muffs safety gloves safety shoes safety overalls and breathing mask Any equipment which is not rela...

Page 4: ...tion is not performed in compliance with safety regulations Risk of electric shock if operation is not performed in compliance with safety regulation Recommended use of safety work gloves Recommended...

Page 5: ...m Blade diameter 400 450 mm Max spindle speed 2900 rpm Blade rotate angle 0 90 degree Blade tilt angle 0 90 degree Table tilt angle 0 85 degree Table rotate angle 0 360 degree Power supply voltage 400...

Page 6: ...ugs 3 provided for lifting The lifting equipment should be inserted by skilled persons to avoid damaging the machine and to prevent the load from sliding 2 2 Machine Leveling This machine does not nee...

Page 7: ...5 1 2...

Page 8: ...connection part 2 Metal sheet 3 4 Protection cover 5 Important The Y limit block is installed at metal sheet 3 so don t initiate work on the machine before installing this part 2 3 1 Installation of s...

Page 9: ...7 2 3 2 Other parts We removed the following parts when shipping You have to install them before using machine 1 Encoder 1 2 Pipeline 2 3 Hydraulic 3 4 Manual Grease 4 5 Cable trough 5 4 2 3 1 5...

Page 10: ...rack Usually it uses engine oil or rail oil After machine has been installed please take dust cover off then pour oil inside to lubricate the gear and guide of the X axis and Z axis Add Semi fluid gre...

Page 11: ...9 3 Operation 3 1 Axis reference 3 2 Turn on the machine 1 Turn on main power 2 Turn on the emergency switch 3 Press the Start switch Z Z X X Y Y...

Page 12: ...Number Picture Name Function 1 Touch screen 2 Ammeter Voltmeter Current of the spindle motor Voltage of main power 3 Table flip switch Left Turn up table Right Turn down table 1 2 3 4 5 6 7 8 9 10 1...

Page 13: ...axis 6 Joystick axis motion Y Move Y axis 7 Spindle start Start spindle 8 Spindle stop Stop spindle 9 Laser Turn laser on off 10 Power on switch Turn on the power of the control system 11 Potentiomete...

Page 14: ...ime Star circuit convert to delta when spindle start Select cutting process The first type is cutting at single direction forward direction the second type can cut at double directions Set the precisi...

Page 15: ...f wood top surface Press to auto measure This parameter is the virtual of Z limit switch Set the data to a large negative value before moving blade to top of wood This parameter is saved on the system...

Page 16: ...ing length Press Y Y when head at 0 degree machine move along Y axis without Z feed Press X X when head at 90 degree machine move along X axis without Z feed Distance Specify single cutting length Z L...

Page 17: ...15 Rotate head to 90 degrees...

Page 18: ...e is at 90 degrees Parameters Profiling Length Y Specify the profiling length at Y axis Profile total length X2 Specify profiling width at X axis Profile Length X1 Specify each feed distance at X axis...

Page 19: ...able rotate mode JOG or Auto Jog mode Table would rotate to the specify direction Auto mode Table would stop each 45 degree Stop table rotate Table rotation Degree Specify the destination direction of...

Page 20: ...rection then machine moves to next step to continue auto cycle This is useful if you set cutting length larger than product size Cut of X axis System finish current cutting when you press X direction...

Page 21: ...the diameter of blade is 470mm Set X axis cutting length 2 250 400mm larger than length of product We can adjust cutting length when auto cycle run system reads this parameter real time Here we set c...

Page 22: ...l feed under stone at width direction the blade maybe damaged 5 Press command to start Spindle on the operation panel spindle indicate lamb turns to green after spindle reach normal speed 6 Turn on Au...

Page 23: ...h 2 250 400mm larger than length of product We can adjust cutting length when auto cycle run system reads this parameter real time Here we set cutting length 1900mm 3 Move blade to the top of wood tab...

Page 24: ...lade maybe damaged 5 Press command to start Spindle on the operation panel spindle indicate lamb turns to green after spindle reach normal speed 7 Turn on Auto switch to start automatic cutting on the...

Page 25: ...is cutting length and Y axis cutting length 2 250 400mm larger than length of product Here we set X axis cutting length 2400mm Y axis cutting length 1900mm 3 Move blade to the top of wood table Press...

Page 26: ...de must higher than top of stone Otherwise blade will feed under stone at width direction the blade maybe damaged 6 Press command to start Spindle on the operation panel spindle indicate lamb turns to...

Page 27: ...along X axis Cutting length is 1200 X axis and Z axis back to position A after cycle finishing 2 Cut one single line along Y axis 1100mm 1 Rotate blade to 90 degree move it to position B 2 Set cuttin...

Page 28: ...26 executing Z feed Press Y or Y when head at 0 degree machine feed along Y axis directly without executing Z feed...

Page 29: ...command on profiling screen It changes to 4 Choose profiling type Roughing or finishing 5 Set the value of Z limit This process should protect the cover of blade when profiling process outside the ran...

Page 30: ...en profiling please adjust before Auto cutting Setting screen Double direction mode would be active Auto screen Multi Feed Cut would active 2 Suspend profiling process Turn Auto switch to manual mode...

Page 31: ...speed when switch is on Set the destination angle at Table rotation deg then press Table rotates fast in the beginning It rotates at low speed when approaches to range of decelerate distance near des...

Page 32: ...ble rotation speed adjust One way throttle valve 1 2 these both knobs use to control the speed of table Adjust Knob 1 to control table clockwise rotate speed Transfer clockwise to small transfer antic...

Page 33: ...n OFF Never use petrol solvents or other inflammable liquids to clean the machine EVERY DAY Clean away dust from the machine particularly in the areas floor around machine worktable mobile carriage EV...

Page 34: ...lubrication pump min Indicate how long does lubrication pump work once 8 Runtime of lubrication pump 0 1 sec Indicate runtime of lubrication each time 9 Y axis pulse equivalent Y axis moving distance...

Page 35: ...ast speed I0 7 B phase of Z axis encoder Q0 7 Invert 2 low speed I1 0 Y limit Q1 0 disable I1 1 Y limit Q1 1 Spindle start I1 2 A phase of table encoder Q1 2 Spindle Delta I1 3 B phase of table encode...

Page 36: ...linder brake on I3 4 stop Q3 4 Table rotate low speed I3 5 Table at zero position Q3 5 Grease pump I3 6 Table position Q3 6 disable I3 7 disable Q3 7 disable I4 0 Head at 0 degree Q4 0 disable I4 1 He...

Page 37: ...uency 5 01 2 500 2nd Step Speed Frequency 5 02 10 0 3rd Step Speed Frequency Machine has 4 step speeds 1 1 00 Maximum output frequency It s the cutting speed which can be control by potentiometer inst...

Page 38: ...36 5 4 Hydraulic system...

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