Wieland ricos FLEX User Manual Download Page 4

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About this manual

Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

About this manual

This manual describes the digital signal modules (SM) of the system

ricos

FLEX from

Wieland. Here you may find besides of a product overview a detailed description of the
single modules. You’ll receive information about the connection and the deployment of the
system

ricos

FLEX SM modules.

Please read this section carefully before you use this manual and the digital input module
from the system

ricos

FLEX from Wieland. Here you will find all the information required

for commissioning and operation.

1.1

Objective and contents

This manual describes the system

ricos

FLEX digital signal modules from Wieland. It

contains a description of the structure, project engineering and deployment.

This manual is valid for the following ordering numbers:

Product

Order number

Version:

ricos

FLEX digital input module

2xDI DC 24 V

83.036.2100.0

1.1.2

ricos

FLEX digital input module

4xDI DC 24 V

83.036.2200.0

1.1.2

ricos

FLEX digital input module

8xDI DC 24 V

83.036.2300.0

1.1.2

ricos

FLEX digital output module

2xDO DC 24 V 0,5 A

83.036.3100.0

1.1.2

ricos

FLEX digital output module

2xDO DC 24 V 2 A

83.036.3110.0

1.1.2

ricos

FLEX digital output module

2xDO DC 30 V 3 A RELAY

83.036.3150.0

1.1.2

ricos

FLEX digital output module

4xDO DC 24 V 0,5 A

83.036.3200.0

1.1.2

ricos

FLEX digital output module

4xDO DC 24 V 2 A

83.036.3210.0

1.1.2

ricos

FLEX digital output module

8xDO DC 24 V 0,5 A

83.036.3300.0

1.1.2

1.2

Target audiences

The manual is targeted at users who have a background in automation technology.

1.3

Structure of the manual

As a guidance the overall table of contents is available in the manual at the beginning.

The manual is available in electronic form as PDF-file (Adobe Acrobat Reader).

1.4

Icons Headings

Important passages in the text are highlighted by following icons and headings:

Guide to the
document

Availability

Summary of Contents for ricos FLEX

Page 1: ...EX digital input modules digital output modules 83 036 2100 0 83 036 2200 0 83 036 2300 0 83 036 3100 0 83 036 3110 0 83 036 3150 0 83 036 3200 0 83 036 3210 0 83 036 3300 0 USER MANUAL Dok Nr BA000941 Stand 01 2014 Rev A ...

Page 2: ...the time of publishing Nevertheless the authors retain the right to modify the information This customer document describes all the hardware units and functions known at the present time Descriptions may be included for units which are not present at the customer site The exact scope of delivery is described in the respective purchase contract For more information regarding CE marking and Declarat...

Page 3: ... 11 3 3 Installation 11 3 4 Demounting and module exchange 14 3 5 Wiring 17 3 6 Trouble shooting LED 20 3 7 Installation guidelines 21 3 8 General data 23 4 Digital Input 25 4 1 ricos FLEX 2xDI DC 24 V 25 4 2 ricos FLEX 4xDI DC 24 V 27 4 3 ricos FLEX 8xDI DC 24 V 30 5 Digital Output 34 5 1 ricos FLEX 2xDO DC 24 V 0 5 A 34 5 2 ricos FLEX 2xDO DC 24 V 2 A 37 5 3 ricos FLEX 4xDO DC 24 V 0 5 A 39 5 4 ...

Page 4: ...X digital input module 2xDI DC 24 V 83 036 2100 0 01 1 1 2 ricos FLEX digital input module 4xDI DC 24 V 83 036 2200 0 01 1 1 2 ricos FLEX digital input module 8xDI DC 24 V 83 036 2300 0 01 1 1 2 ricos FLEX digital output module 2xDO DC 24 V 0 5 A 83 036 3100 0 01 1 1 2 ricos FLEX digital output module 2xDO DC 24 V 2 A 83 036 3110 0 01 1 1 2 ricos FLEX digital output module 2xDO DC 30 V 3 A RELAY 8...

Page 5: ...ble Warning Possible danger Not heeding this warning can lead to minor injuries Attention Damages to property is likely if these warnings are not heeded Caution Damages to property by electrostatic charges is likely if these warnings are not heeded NOTE Supplementary information and useful tips DANGER WARNING ATTENTION NOTE ...

Page 6: ...all personnel in the project design department installation department commissioning operation The following conditions must be met before using or commissioning the components described in this manual Modification to the process control system should only be carried out when the system has been disconnected from power Installation and modifications only by properly trained personnel The national ...

Page 7: ...gies and voltages that are far less than the human threshold of perception These voltages can occur where persons do not discharge themselves before handling electrostatic sensitive modules and they can damage components thereby causing the module to become inoperable or unusable Modules that have been damaged by electrostatic discharges can fail after a temperature change mechanical shock or chan...

Page 8: ...e modules may be replaced with standing wiring By deployment of the power modules in contrasting colors within the system further isolated areas may be defined for the DC 24 V power section supply respectively the electronic power supply may be extended with 2 A The system ricos FLEX consists of the following components Bus coupler Periphery modules Power modules Accessories Bus coupler With a bus...

Page 9: ... shaped terminal for wiring Additionally the terminal module has a locking system for fixing at a mounting rail By means of this locking system your ricos FLEX system may be assembled outside of your switchgear cabinet to be later mounted there as whole system Electronic module The functionality of a ricos FLEX extension module is defined by the electronic module which is mounted to the terminal m...

Page 10: ...hield bus carrier serves to carry the shield bus 10 mm x 3 mm to connect cable shields Shield bus carriers shield bus and shield fixings are not in the scope of delivery They are only available as accessories The shield bus carrier is mounted underneath the terminal of the terminal module With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus car...

Page 11: ...ere is a locking lever at the top side of the terminal module For mounting and demounting this locking lever is to be turned upwards until this engages audible Now the module may be pulled forward For mounting plug the module to the module installed before and push the module to the mounting rail guided by the strips at the upper and lower side of the module The module is fixed to the mounting rai...

Page 12: ... 1 2 3 The modules were directly be mounted to the mounting rail and so connected to the backplane bus and the power supply for the electronic and power section Up to 64 modules may be mounted Please consider here that the sum current of the electronic power supply does not exceed the maximum value of 3 A By means of the power module PW 24 V 5 V TM order number 83 036 0040 0 the current of the ele...

Page 13: ...ing lever downward Before mounting the periphery modules you have to remove the bus cover at the right side of the Head module by pulling it forward Keep the cover for later mounting 1 2 Mount the periphery modules you want 1 2 Clack 3 After mounting the whole system to protect the backplane bus connectors at the last module you have to mount the bus cover now Mounting head module e g bus coupler ...

Page 14: ...e electronic module of the just mounted right module After the mounting it may be plugged again For the exchange of an electronic module the electronic module may be pulled forward after pressing the unlocking lever at the lower side of the module For installation plug the electronic module guided by the strips at the lower side until this engages audible to the terminal module 1 Press 2 Pull Clac...

Page 15: ...you have removed before 4 5 6 Bus interface and power module of a head module may not be separeted Here you may only exchange the electronic module Remove if exists the wiring of the head module More about this may be found at Wiring Press the unlocking lever at the lower side of the just mounted right module and pull it forward Turn all the locking lever of the head module to be exchanged upwards...

Page 16: ... module group More about this may be found at Wiring Press the unlocking lever at the lower side of the just mounted right module of the module group and pull it forward Turn all the locking lever of the module group to be exchanged upwards 1 Pull the module group forward 2 For mounting turn all the locking lever of the module group to be mounted upwards To mount the module group put it to the gap...

Page 17: ... this type of connection is vibration proof 10mm Umax 240 V AC 30 V DC Imax 10 A Cross section 0 08 mm2 1 5 mm2 AWG 28 16 Stripping length 10 mm Insert a suited screwdriver at an angel into the square opening as shown step 1 Press and hold the screwdriver in the opposite direction to open the contact spring Insert the stripped end of wire into the round opening step 2 You can use wires with a cros...

Page 18: ...e I O area of the power module PW 24 V 5 V order number 83 036 0040 0 should also be externally protected with a 1 A fuse fast respectively by a line circuit breaker 1A characteristics Z After PowerON of the System ricos FLEX the LEDs RUN respectively MF get on so far as the sum current does not exceed 3 A With a sum current greater than 3 A the LEDs may not be activated Here the power module with...

Page 19: ...upler and I O area 3 DC 24 V for power section supply I O area max 4 A 4 DC 24 V for electronic power supply I O area To attach the shield the mounting of shield bus carriers are necessary The shield bus carrier available as accessory serves to carry the shield bus to connect cable shields The shield bus carrier is mounted underneath the terminal of the terminal module With a flat mounting rail fo...

Page 20: ...e maximum current for the electronic power supply is exceeded Remedy As soon as the sum current of the electronic power supply is exceeded always place the power module PW 24 V 5 V order number 83 036 0040 0 More concerning this may be found above at Wiring Behavior After PowerON the MF LED of one module respectively more modules flashes The RUN LED remains off Reason At this position a module is ...

Page 21: ...lanning before installing the components and take conceivable interference causes into account Electromagnetic interferences may interfere your control via different ways Electromagnetic fields RF coupling Magnetic fields with power frequency I O signal conductors Bus system Current supply Protected earth conductor Depending on the spreading medium lead bound or lead free and the distance to the i...

Page 22: ...r lay sufficiently dimensioned potential compensation lines Electrical magnetically and electromagnetic interference fields are weakened by means of an isolation one talks of absorption Via the isolation rail that is connected conductive with the rack interference currents are shunt via cable isolation to the ground Hereby you have to make sure that the connection to the protected earth conductor ...

Page 23: ... isolation To the field bus Electrically isolated To the process level Electrically isolated Insulation resistance EN 61131 2 Insulation voltage to reference earth Inputs Outputs AC DC 50 V test voltage AC 500 V Protective measures Against short circuit Environment conditions to EN 61131 2 Climatic Storage transport EN 60068 2 14 25 C 70 C Operation Horizontal installation EN 61131 2 0 C 60 C Vert...

Page 24: ...e degree of severity 2 EN 61000 4 3 HF irradiation casing 80 MHz 1000 MHz 10 V m 80 AM 1 kHz 1 4 GHz 2 0 GHz 3 V m 80 AM 1 kHz 2 GHz 2 7 GHz 1 V m 80 AM 1 kHz EN 61000 4 6 HF conducted 150 kHz 80 MHz 10 V 80 AM 1 kHz EN 61000 4 4 Burst degree of severity 3 EN 61000 4 5 Surge installation class 3 Due to the high energetic single pulses with Surge an appropriate external protective circuit with ligh...

Page 25: ... with de activated electronic power supply 1 3 5 4 6 7 8 9 2 1 Locking lever terminal module 2 Labeling strip 3 Backplane bus 4 LED status indication 5 DC 24 V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is OK Bus communication is OK Module status reports ...

Page 26: ...ndex for access via CANopen SX Subindex for access via EtherCAT Addr Name Bytes Function IX SX 0 Pll 1 State of the inputs Bit 0 DI 0 Bit 1 DI 1 Bit 7 2 reserved 5000h 01h 02h No byte of the output area is used by the module Type Order number ricos FLEX 2xDI DC 24 V 83 036 2100 0 Current consumption power loss Current consumption from backplane bus 55 mA Power loss 0 5 W Technical data digital inp...

Page 27: ...ps to Between channels and backplane bus Insulation tested with DC 500 V Safety Safety protocol Safety requirements Secure user address Watchdog Two channels Test pulse outputs Datasizes Input bytes 1 Output bytes 0 Parameter bytes 0 Diagnostic bytes 0 Housing Material PPE PPE GF10 Mounting Profile rail 35 mm Mechanical data Dimensions WxHxD 12 9 x 109 x 76 5 mm Weight 60 g Environmental condition...

Page 28: ... possible Module status reports an error Error at bus power supply Error in configuration see Basics DI x green Digital input is set on off blinks with 2 Hz For wires with a cross section of 0 08 mm2 up to 1 5 mm2 2 6 3 7 4 8 1 5 1 2 3 4 5 6 7 8 2 6 3 7 4 8 1 5 DI DC24V 0V 0 1 2 3 Position Function Type Description 1 DI 0 I Digital input DI 0 2 DC 24 V O DC 24 V for sensor 3 DI 2 I Digital input D...

Page 29: ...value DC 20 4 28 8 V Input voltage for signal 0 DC 0 5 V Input voltage for signal 1 DC 15 28 8 V Input voltage hysteresis Frequency range Input resistance Input current for signal 1 3 mA Connection of Two Wire BEROs possible Max permissible BERO quiescent current 0 5 mA Input delay of 0 to 1 3 ms Input delay of 1 to 0 3 ms Number of simultaneously utilizable inputs horizontal configuration 4 Numbe...

Page 30: ...508 certification yes 4 3 ricos FLEX 8xDI DC 24 V The electronic module collects the binary control signals from the process level and transmits them isolated to the central bus system It has 8 channels and their status is monitored via LEDs 8 digital inputs isolated to the backplane bus Suited for switches and approximate switches Status indication of the channels via LEDs also with de activated ...

Page 31: ...4V DC24V 0 2 4 6 7 5 3 1 Position Function Type Description 1 DI 0 I Digital input DI 0 2 DI 2 I Digital input DI 2 3 DI 4 I Digital input DI 4 4 DI 6 I Digital input DI 6 5 DI 1 I Digital input DI 1 6 DI 3 I Digital input DI 3 7 DI 5 I Digital input DI 5 8 DI 7 I Digital input DI 7 I Input At CPU PROFIBUS and PROFINET the input respectively out area is embedded to the corresponding address area I...

Page 32: ...nput delay of 0 to 1 3 ms Input delay of 1 to 0 3 ms Number of simultaneously utilizable inputs horizontal configuration 8 Number of simultaneously utilizable inputs vertical configuration 8 Input characteristic curve IEC 61131 2 type 1 Initial data size 8 Bit Status information alarms diagnostics Status display green LED per channel Interrupts no Process alarm no Diagnostic interrupt no Diagnosti...

Page 33: ...ic GmbH BA000941 01 2014 Rev A 33 Mechanical data Dimensions WxHxD 12 9 x 109 x 76 5 mm Weight 60 g Environmental conditions Operating temperature 0 C to 60 C Storage temperature 25 C to 70 C Certifications UL508 certification yes ...

Page 34: ...ng strip 3 Backplane bus 4 LED status indication 5 DC 24 V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is OK Bus communication is OK Module status reports an error with overload short circuit or overheat Bus communication is not possible Module status repo...

Page 35: ...dule Addr Name Bytes Function IX SX 0 PlQ 1 State of the outputs Bit 0 DO 0 Bit 1 DO 1 Bit 7 2 reserved 5200h 01h 02h Type Order number ricos FLEX 2xDO DC 24 V 0 5 A 83 036 3100 0 Current consumption power loss Current consumption from backplane bus 55 mA Power loss 0 4 W Technical data digital outputs Number of outputs 2 Cable length shielded 1000 m Cable length unshielded 600 m Rated load voltag...

Page 36: ...e 2 Bit Status information alarms diagnostics Status display green LED per channel Interrupts no Process alarm no Diagnostic interrupt no Diagnostic functions no Diagnostics information read out none Module state green LED Module error display red LED Channel error display none Isolation Between channels Between channels of groups to Between channels and backplane bus Insulation tested with DC 500...

Page 37: ...ocking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is OK Bus communication is OK Module status reports an error with overload short circuit or overheat Bus communication is not possible Module status reports an error with overload short circuit or overheat Error at bus power supply Error in configuration see Basics DO x gre...

Page 38: ...ption from load voltage L without load 10 mA Total current per group horizontal configuration 40 C 4 A Total current per group horizontal configuration 60 C 4 A Total current per group vertical configuration 4 A Output current at signal 1 rated value 2 A Output delay of 0 to 1 100 µs Output delay of 1 to 0 250 µs Minimum load current Lamp load 10 W Parallel switching of outputs for redundant contr...

Page 39: ...itoring Datasizes Input bytes 0 Output bytes 1 Parameter bytes 0 Diagnostic bytes 0 Housing Material PPE PPE GF10 Mounting Profile rail 35 mm Mechanical data Dimensions WxHxD 12 9 x 109 x 76 5 mm Weight 60 g Environmental conditions Operating temperature 0 C to 60 C Storage temperature 25 C to 70 C Certifications UL508 certification yes 5 3 ricos FLEX 4xDO DC 24 V 0 5 A The electronic module accep...

Page 40: ...unication is not possible Module status reports an error with overload short circuit or overheat Error at bus power supply Error in configuration see Basics DO x green Digital output is set on off blinks with 2 Hz For wires with a cross section of 0 08 mm2 up to 1 5 mm2 2 6 3 7 4 8 1 5 1 2 3 4 5 6 7 8 2 6 3 7 4 8 1 5 DO DC24V 0V 0 1 2 3 Position Function Type Description 1 DO 0 O Digital output DO...

Page 41: ...otal current per group horizontal configuration 60 C 2 A Total current per group vertical configuration 2 A Output current at signal 1 rated value 0 5 A Output delay of 0 to 1 30 µs Output delay of 1 to 0 175 µs Minimum load current Lamp load 10 W Parallel switching of outputs for redundant control of a load not possible Parallel switching of outputs for increased power not possible Actuation of d...

Page 42: ...12 9 x 109 x 76 5 mm Weight 60 g Environmental conditions Operating temperature 0 C to 60 C Storage temperature 25 C to 70 C Certifications UL508 certification yes 5 4 ricos FLEX 4xDO DC 24 V 2 A The electronic module accepts binary control signals from the central bus system and transfers them to the process level via outputs It has 4 channels and their status is monitored via LEDs 4 digital 2 A ...

Page 43: ... 8 1 5 DO DC24V 0V 0 1 2 3 Position Function Type Description 1 DO 0 O Digital output DO 0 2 0 V O GND for actuator DO 0 3 DO 2 O Digital output DO 2 4 0 V O GND for actuator DO 2 5 DO 1 O Digital output DO 1 6 0 V O GND for actuator DO 1 7 DO 3 O Digital output DO 3 8 0 V O GND for actuator DO 3 O Output At CPU PROFIBUS and PROFINET the input respectively out area is embedded to the corresponding...

Page 44: ...le Parallel switching of outputs for increased power not possible Actuation of digital input Switching frequency with resistive load max 1000 Hz Switching frequency with inductive load max 0 5 Hz Switching frequency on lamp load max 10 Hz Internal limitation of inductive shut off voltage L 52 V Short circuit protection of output yes electronic Trigger level 2 7 A Number of operating cycle of relay...

Page 45: ...s 8 digital outputs isolated to the backplane bus Status indication of the channels via LEDs 1 3 5 4 6 7 8 9 2 1 Locking lever terminal module 2 Labeling strip 3 Backplane bus 4 LED status indication 5 DC 24 V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is...

Page 46: ...he corresponding address area IX Index for access via CANopen SX Subindex for access via EtherCAT No byte ot the input area is used by the module Addr Name Bytes Function IX SX 0 PlQ 1 State of the outputs Bit 0 DO 0 Bit 1 DO 1 Bit 2 DO 2 Bit 3 DO 3 Bit 4 DO 4 Bit 5 DO 5 Bit 6 DO 6 Bit 7 DO 7 6200h 01h 02h 03h 04h 05h 06h 07h 08h Type Order number ricos FLEX 8xDO DC 24 V 0 5 A 83 036 3300 0 Curren...

Page 47: ...ction of output yes electronic Trigger level 1 A Number of operating cycle of relay outputs Switching capacity of contacts Output data size 8 Bit Status information alarms diagnostics Status display green LED per channel Interrupts no Process alarm no Diagnostic interrupt no Diagnostic functions no Diagnostics information read out none Module state green LED Module error display red SF LED Channel...

Page 48: ...indication 5 DC 24 V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is OK Bus communication is OK Module status reports an error Bus communication is not possible Module status reports an error Error at bus power supply Error in configuration see Basics DO x ...

Page 49: ...he module Addr Name Bytes Function IX SX 0 PlQ 1 State of the outputs Bit 0 DO 0 Bit 1 DO 1 Bit 7 2 reserved 5200h 01h 02h Type Order number ricos FLEX 2xDO DC 30 V 3 A RELAY 83 036 3150 0 Current consumption power loss Current consumption from backplane bus 130 mA Power loss 0 7 W Technical data digital outputs Number of outputs 2 Cable length shielded Cable length unshielded Rated load voltage D...

Page 50: ...on alarms diagnostics Status display red LED per channel Interrupts no Process alarm no Diagnostic interrupt no Diagnostic functions no Diagnostics information read out none Module state green LED Module error display red LED Channel error display none Isolation Between channels Between channels of groups to Between channels and backplane bus Insulation tested with DC 500 V Safety Safety protocol ...

Page 51: ...Recommended literature Wieland Electric GmbH BA000941 01 2014 Rev A 51 6 Recommended literature ...

Page 52: ...FAQ 52 Wieland Electric GmbH BA000941 01 2014 Rev A 7 FAQ ...

Page 53: ... Support For the latest information about our product please check the following websites http www wieland electric com http eshop wieland electric com Technical Support Industrieautomation Elektronik Hotline 49 951 93 24 995 E Mail AT TS wieland electric com ...

Page 54: ...Wieland Electric GmbH BA000941 01 2014 Rev A ...

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