Westermann Cleanmeleon 2 PRO Operating Instruction Download

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Important general information

3.3

Marking on the machine

The Cleanmeleon 2 PRO has a nameplate that contains all basic data.

Components and accessories from suppliers have their own nameplates.

3.4

Ordering spare parts

When ordering spare parts or accessories, state the

type designation, machine number and year of

manufacture. The use of accessories and spare parts from

other manufacturers is only permitted after consultation

with the manufacturer.

Original accessories and manufacturer-authorised acces-

sories help to ensure safe use. Use of other accessories

may void liability for consequential damages.

NOTE

Seite

von

Wichtige grundlegende Informationen

3.2.2

Piktogrammübersicht

Die in dieser Betriebsanleitung enthaltenden Sicherheitshinweise, die bei

Nichtbeachtung Gefährdungen für Personen und die Maschine hervorrufen können,

sind mit den nachfolgenden Piktogrammen besonders gekennzeichnet.

Piktogramm

Bedeutung

Allgemeines Warnzeichen

Warnung vor Absturzgefahr

Warnung vor automatischem Anlauf

Warnung vor gegenläufigen Rollen (Einzugsgefahr)

Warnung vor gesundheitsschädlichen oder

reizenden Stoffen

Warnung vor giftigen Stoffen

Warnung vor Handverletzungen

Warnung vor heißer Oberfläche

Warnung vor Quetschgefahr

Warnung vor Rutschgefahr

Warnung vor elektrischer Spannung

Warnung vor Hindernissen am Boden

Seite

von

Wichtige grundlegende Informationen

3.3

Kennzeichnung an der Maschine

Am Cleanmeleon 2

PRO

ist ein Typenschild angebracht, dass alle Grunddaten

enthält. Komponenten und Zubehör von Zulieferern tragen eigene Typenschilder.

3.4

Ersatzteilbestellung

Bei der Bestellung von Ersatzteilen oder Zubehör ist die Typenbezeichnung, die

Maschinennummer und das Baujahr anzugeben. Die Verwendung von Zubehör und

Ersatzteilen anderer Hersteller ist nur nach Absprache mit dem Hersteller zulässig.

Originalzubehör und vom Hersteller autorisiertes Zubehör dienen der Sicherheit. Die

Verwendung anderen Zubehörs kann die Haftung für die daraus hervorgehenden

Schäden aufheben.

Westermann GmbH & Co. KG

Schützenhof 23

D- 49716 Meppen

Type:

Cleanmeleon 2 PRO

Jahr:

20_ _

Ser. - Nr.:

59_ _ _

Made in Germany

Summary of Contents for Cleanmeleon 2 PRO

Page 1: ...1 Cleanmeleon 2 PRO agile powerful flexible to use Operating instruction ...

Page 2: ...5 4 6 3 Technical complications 15 4 7 Application 16 4 7 1 Local requirements 16 4 7 2 Disposal 16 4 8 Responsibility of the operator 17 4 8 1 Obligations of the operator 17 4 9 Personal responsibility 18 4 10 Observance of the operating manual 19 4 11 Residual hazards and protective measures 19 4 12 Safety marking on the machine 19 4 13 Personal protection 20 5 Safety instructions for the operat...

Page 3: ...3 1 General 39 13 2 Table of regular servicing 41 13 3 Screw connections 42 13 4 Tensioning loosening the steering roller chain 43 13 4 1 Version with turnbuckle 43 13 4 2 Version with rollers 43 13 5 Tensioning loosening the engine V belt 44 13 6 Changing the gear oil 45 13 7 Procedures after maintenance 47 13 8 Notes regarding maintenance work 47 13 9 Documentary list 47 14 Residual risks 48 15 ...

Page 4: ... of filters and spark plugs 72 20 2 2 Engine panel assembly 73 20 2 3 Hydraulic pump assembly 75 20 2 4 Briggs exhaust assembly 76 20 2 5 Transmission assembly 77 20 2 6 Base frame assembly 78 20 2 7 Steering bracket assembly 79 20 2 8 Control valve with hydraulic hoses 80 20 2 9 Rear axle assembly 81 20 2 10 Lifting assembly 82 20 2 11 Engine hood assembly 83 20 2 12 Accelerator pedal assembly 84...

Page 5: ...ann GmbH Co KG Serial number 59 _ _ _ _ Model type description CM2 PRO Description The Cleanmeleon 2 PRO is a self propelled compact work machine that does not fully comply with road traffic regulations The machine allows the attachment and use of various hydraulic implements The following additional EU directives have been applied The protection objectives of the EC Directive Machinery Directive ...

Page 6: ... other technical specifications were applied Name and address of the person authorised to compile the technical documen tation Westermann GmbH CO KG Mr Alfons Westermann Tel 05931 496 90 0 Schützenhof 23 E Mail info westermann radialbesen de 49716 Meppen URL www westermann radialbesen de Location 49716 Meppen Date 18 January 2018 _______________________________ Signature Alfons Westermann Managing...

Page 7: ...t granted or reserved any industrial property rights rights of use or other rights by the provision of the contents The user is prohibited from registering rights of any kind for the know how or parts thereof The passing on transfer and other dissemination of the contents of this document to third parties the making of copies duplicates and other reproductions as well as the utilization and other ...

Page 8: ...h all safety instructions and operating procedures given in this operating manual The local accident prevention regulations and general safety regulati ons for the specific application must also be observed The provided supplier documentation for the installed components must also be observed The illustrations are provided for basic understanding and may deviate from the actual design The manufact...

Page 9: ... you to a dangerous situation that if not avoided will result in death or serious injury Alerts you to a dangerous situation that if not avoided may result in death or serious injury Alerts you to a dangerous situation that if not avoided may result in minor or moderate injury Indicates possible damage to property and other important information DANGER NOTICE WARNING CAUTION ...

Page 10: ...g pictograms Pictogram Meaning General warning sign Warning of danger of falling Warning of automatic startup Warning of counter rotating rollers danger of being drawn in Warning of harmful or irritating substances Warning of toxic substances Warning of hand injury Warning of hot surface Warning of danger of crushing Warning of danger of slipping Warning of electrical voltage Warning of obstacles ...

Page 11: ...n können chnet uf Einzugsgefahr en oder g en Seite 7 von 68 7 Wichtige grundlegende Informationen 3 3 Kennzeichnung an der Maschine Am Cleanmeleon 2 PRO ist ein Typenschild angebracht dass alle Grunddaten enthält Komponenten und Zubehör von Zulieferern tragen eigene Typenschilder 3 4 Ersatzteilbestellung Bei der Bestellung von Ersatzteilen oder Zubehör ist die Typenbezeichnung die Maschinennummer ...

Page 12: ... littering stables or similar work The Cleanmeleon 2 PRO has no attachment in its basic version The approved implements can be found under the accessories chapter Any use over and above this is considered improper The manufac turer is not liable for damage resulting therefrom The risk is borne by the user alone Proper use also includes compliance with the operating maintenance and service conditio...

Page 13: ...onnel P Refrain from modifying retrofitting or altering the design or individual pieces of equipment with the aim of changing the area of application or usability P Use the operating resources only with the aids specified in the opera ting instructions P Only use the operating resources when they are in a technically perfect condition P Use in areas with explosive atmospheres is prohibited P Do no...

Page 14: ... present there P If an unauthorised person enters the danger zone warn the person and stop operating immediately The area surrounding the machine with a safety distance of 1 5 meter is declared a danger zone This area must be free of unauthorised persons during the work process in order to protect them and not to affect the work process Attachments can increase the danger zone of the machine depen...

Page 15: ...n case of an emergency 4 6 1 Personal injury If during use an incident occurs that results in personal injury the reaction must correspond to the severity of the injury 4 6 2 Fire If a fire occurs immediate actions must be taken Protect people Fight the fire Repair the damage 4 6 3 Technical complications If during use technical complications occur they must be corrected by qualified personnel bef...

Page 16: ...ation includes all sites worldwide that allow for the safe use of the machine The following criteria must be met P Safe assembly of the machine P Temperature range between max 10 C and 40 C P Suitable area of use for safe use of the WKB 660 4 7 2 Disposal The hazardous substances must be disposed of separately to ensure an environmentally acceptable disposal All other materials must be sorted by t...

Page 17: ...ce work is carried out as scheduled P The operator must inform the manufacturer immediately of any damage found P The operator must provide the personnel with the necessary protective equipment and check maintain and replace defective parts accor ding to the regulations P The operator must request a new copy of the operating instructions if they are in poor condition or if parts are missing P The ...

Page 18: ...hem and to recognize and avoid dangerous situati ons independently Service personnel for maintenance and commissioning Due to their professional training knowledge and experience as well as knowledge of the relevant regulations they are able to perform the work assigned to them and to recognize and avoid possible dangers independ ently Electrically qualified people for maintenance installation and...

Page 19: ...e technical changes which are necessary for the improvement of the machine to the illustrations and information in these operating instructions 4 11 Residual dangers and safety measures The knowledge and technical implementation of the safety notes within this documentation is a prerequisite for a faultless product However this documentation cannot cover every detail of every conceivable case of m...

Page 20: ...ection of the feet against heavy falling objects slipping stepping on sharp objects lying around Use protective clothing Tight working clothes with low tensile strength narrow sleeves and no protruding parts Mainly protection against being drawn into rotating machine parts When working on electrics use working clothes with arc protection Use hand protection Protection of the hands against friction...

Page 21: ...sure all moving parts of the vehicle have come to a standstill Removed parts must be re attached after maintenance Never refuel with a running or hot engine Keep away from flames and under no circumstances smoke near the tank or while refuelling When refuelling in the dark never use naked flames as a light source Pay attention to people animals obstacles etc in the area of the vehicle before start...

Page 22: ...eneral technical data of CM2 PRO Basic dimensions Value Unit Machine length 1 50 meters m Machine width 0 85 meters m Machine height 1 13 meters m Speed 10 km h Dry weight 270 kilograms kg Fig 2 Dimensions 1 50 m 0 85 m 1 13 m ...

Page 23: ...s Engine variant GXV 340 Honda Motorentyp air cooled 1 cylinder 4 stroke OHV petrol engine vertical crankshaft cast iron bushing Number of cylinders 1 Displacement 340 cm Engine power 6 6 kW Speed 3000 1 min Fuel petrol Ignition system electric starter Length 430 mm Width 385 mm Height 410 mm ...

Page 24: ...ggs Stratton Vanguard Engine type air cooled 2 cylinder 4 stroke OHV petrol engine horizontal crankshaft grey cast iron bushing Numbers of cylinders 2 Displacement 479 cm Engine power 11 9 kW Speed 3600 1 min Fuel Benzin Ignition system electric starter Length 279 mm Width 410 mm Height 438 mm ...

Page 25: ...ure min max 2 2 2 5 bar Hydraulic oil HLP 46 Tellus 46 Oil pressure in bar 180 bar Work hydraulics at max engine speed 18 l min Hydraulic oil tank 13 litres Fuel tank 6 5 litres Maximum inclination right left 15 º Maximum inclination front rear 15 º Emission sound pressure level 82 dB A Fig 3 Inclination ...

Page 26: ...o all applicable DIN EN standards Operator training and instruction are required and further reduce the safety risk 7 2 Assembly The complete assembly and first start up is carried out exclusively by the manufacturer The machines are subjected to a thorough test run and are supplied only after successful acceptance 7 3 First start up Before first start up check the entire vehicle for possible dama...

Page 27: ...rking with various accessories and attachments while being always ready for operation The CM2 PRO can be moved forwards or backwards using the right foot pedal Furthermore it is possible to turn the CM2 PRO 360 on the spot by the arrangement of the three wheels This is particularly advanta geous on narrow slatted floors passages The hydraulic lift for lowering and lifting attachments is controlled...

Page 28: ...steering wheel with a steering angle of 88 degrees 9 1 Controls Pos Description Function 1 Accelerator Accelerator pedal for continuous speed regulation 2 Parking brake Securing the machine against uncontrolled rolling away 3 Speed regulation Engine speed regulation 4 Hydraulic plug in Plug in couplings for hydraulic circuit coupling of the attachment 5 Way valve Hydraulic control for the power li...

Page 29: ...ht B S dipstick direction of travel right Checking the hydraulic oil level The oil quantity is checked using a dipstick The filling quantity of the hydraulic oil tank should always be within the range shown between 5 cm and 7 cm Oil quantity must be in the marked area Checking fuel tank contents The amount of fuel is visually checked at the tank The fuel tank is located behind the driver s seat on...

Page 30: ...ss the ignition key P START 11 1 2 After the cold start P If the engine was started with the aid of the choke set the throttle to the desired position as soon as the engine has warmed up and is running smoothly without the choke P Optimal performance at full throttle 11 1 3 Starting at operating temperature P Slide the throttle to the position just above idle P Middle position between MIN and MAX ...

Page 31: ...ng over the keyhole plate choke position After the engine has warmed up briefly raise the throttle lever again and insert between the two nuts Stop engine Lift the throttle rod and push it back as far as it will go 11 2 2 Starter cord In case of failure of the electric start due for example to insufficient battery voltage P Lift the engine cover P Push the throttle lever into the foremost position...

Page 32: ...el bolts P Use only clean fuel Proper maintenance is of crucial importance for the operational safety of the vehicle 11 4 Short engine running time The oil level must be checked regularly when running the engine for only short periods of time less than 15 minutes When run for short periods water and fuel can quickly get into the oil and thus the lubricating effect of the oil is largely lost This h...

Page 33: ...n the notch Gearbox release If the CM2 PRO is to be moved manually the gearbox release must be used To activate the gearbox release remove the rubber flap and turn the lever shown Only carry out the gearbox release with the engine switched off To activate the release Press the lever at the front tip approx 2 5 cm downwards to get over the nut Pull lever forward and release above pos Gearbox releas...

Page 34: ... is regu lated depending on the pressure intensity on the pedal Steering The CM2 PRO has a very tight turning radius due to the wheel geometry The chain guided steering is translated via the steering wheel to the rear wheel This allows turning in narrow passages and spaces on the spot Regulating engine speed During operation set the throttle position according to the desired engine speed GXV B S h...

Page 35: ...pushed forward Lowers the hoist Hand lever pulled backwards Raises the hoist Hand lever pushed all the way forward Floating position Lower hand lever Attachment direction of rotation Hand lever pushed forward Pressure on connector A Hand lever pulled backwards Pressure on connector B ...

Page 36: ...hemselves must not be changed The safety regulations in chapter 4 apply Conversion or modification of the attachments by the operator or a third person will void the liability for any resulting damage WKB 550 WKB 660 Lime spreader Axial sweeper Snow plough Radial brush Segment brush Pushing shield Feed auger Scraper Washer Spreader Fig 16 Attachments ...

Page 37: ...attached or coupled onto the CM2 PRO If ballast weights are required they must be connected to the CM2 PRO at the designated attachment points according to the instructions When attaching or coupling the attachments particular caution is necessary Always lower the attachments to the ground turn off the engine and release the system pressure by operating the control levers with the engine off befor...

Page 38: ...ch as hydraulic lines or power supply must be made The complete machine can then be used 12 1 1 Regular lubrication of the equipment lock The mobility of the equipment lock must be checked at regular intervals If the function is impaired by dirt and or stiffness the equipment lock must be cleaned and the moving parts must be lubricated with grease It is recommended to use a brush when applying gre...

Page 39: ...chapter 4 apply Note before starting work P Check for externally visible damage and defects Immediately report any changes including those regarding operating behaviour to the responsible service personnel If necessary take the machine out of service immediately P Check the completeness and functionality of all accessories Worn parts or those whose functionality has been impaired must be replaced ...

Page 40: ...e third party manufacturer if necessary P Maintenance work requiring specialist knowledge can only be carried out by service personnel P The intervals specified in the maintenance schedule must be adhered to as a minimum but they can also be shorter depending on operator specifications and environmental conditions P Correct safety relevant defects immediately P Only use original spare parts and ma...

Page 41: ...ry 500 hours 10 Lock chain K X X X X X Check every 100 hours 11 Accelerator pedal play K X X X X X Check every 100 hours 12 Throttle cable K X X X X X Check every 100 hours 13 Tyre pressure K X X X X X Check every 50 hours 14 Wheel nuts X X X X X Check every 100 hours 15 Elec wiring X Check once a year 16 Lubricate X X X X X X X X X Check before operation lubrication 17 Lubricate the X X X X X X X...

Page 42: ...manufacturers The manufacturer does not assume any liability in case of application P Self locking nuts must be replaced after each dismantling Thread 3 6 5 6 6 8 8 8 10 9 12 9 M6 3 43 4 51 8 73 10 3 14 71 17 65 M8 8 24 10 79 21 57 25 50 35 30 42 17 M10 16 67 21 57 42 17 50 01 70 61 85 32 M12 28 44 38 25 73 55 87 28 122 58 147 10 M14 45 11 60 80 116 70 135 27 194 17 235 36 M16 69 63 93 16 178 46 2...

Page 43: ... in the illustration The chain is tensioned or loose ned by turning the turnbuckle 13 4 2 Version with rollers Steering roller chain When the engine cover is raised the steering chain is located on the housing geometry as shown in the illustration The vehicle is fitted with four chain guide rollers for tensioning or loosening the chain The slotted guide rollers allow the desired tensioning looseni...

Page 44: ...he screw connection of the tensioner must be loose ned tightened on the right in the direction of travel The belt is placed or removed via the belt pulleys as shown in the illustration opposite Install the new belt in the appropriate order Apply pressure to the V belt with two fingers If the preload is correct the belt can be pressed down by only 10 mm If the V belt is new then by only approx 5 mm...

Page 45: ...t and filler plug again If necessary replace sealing ring Operate the vehicle for approx 1 minute and check the oil level again Cleaning Due to the impact air has on efficiency in hydrostatic procedures drive applications it is important that it is flushed out of the system Air causes inefficiency because its compression and expansion rate is higher than that of oil approved for use in hydrostatic...

Page 46: ...be carried out in an open area free of objects or bystanders P Switch off the brake if it is activated P With the bypass valve open and the engine running slowly move the direction controller in the forward and reverse direction 5 to 6 times P With the bypass valve closed and the engine running slowly move the direction control forward and backward 5 to 6 times Check the oil level and top up oil a...

Page 47: ...quipment used have been removed from the work area P Clean work area and remove any leaked liquids Remove cleaning material such as cloths etc P Make sure all safety devices are working properly 13 8 Notes regarding maintenance work For maintenance work and related replacement of components only the use of original spare parts is permitted 13 9 Documentary list Incidents and interference must be r...

Page 48: ...ed and undamaged P In case of visible oil loss stop operation immediately and switch off the machine P Use the provided personal protection equipment Hot surfaces Risk of injury due to hot surfaces Parts and components of the machine may become very hot in the event of excessive use and may cause injury if they come into direct contact with the skin Therefore P Operation may only be carried out by...

Page 49: ...h as tools cables and components are potential sources of accidents Operation movements Risk of injury due to moving components During operation individual components or compo nents of the machine can move and lead to dangerous situations Therefore P Always monitor the danger zone during operation and ensure that no persons are present there P Switch off the equipment before carrying out work on t...

Page 50: ...nt The CM2 PRO is to be checked to ensure it is in a safe condition and secured to prevent it rolling away P Park the vehicle level P Activate the parking brake Check vehicle for possible damage Clean the CM2 PRO thoroughly if necessary Dirt attracts moisture and leads to corrosion Repair damaged paint if necessary NOTICE Fig 22 Vehicle ...

Page 51: ... loose Replace or tension the V belt Attachment does Hydraulic connections not Check the connections not turn working properly Hydraulic oil level too low Top up hydraulic oil Control valve defective Consult specialist workshop Too low pressure or volume Consult specialist workshop flow Hydraulic motor defective Consult specialist workshop Hydraulic lifting Hydraulic oil level too low Top up hydra...

Page 52: ...e shut down for a long time it may be necessary to take preservation measures to prevent corrosion and other damage 17 1 Dismantling Disposal Disassembly disposal should be carried out by a specialist Using spe cialists in the recycling and waste management sectors ensures that waste is disposed of correctly and recycled The raw materials of the CM2 PRO must be sorted according to disposal type an...

Page 53: ...ings clutch plates tyres air filters spark plugs glow plugs fuel filters oil filters sweeping brushes rubber lips batteries if these cannot be proven to have clear material defects 4 Warranty claims are generally excluded in the event of inadequate main tenance and care Regular maintenance and cleaning of the product as specified in the Westermann operating instructions is essential Damage due to ...

Page 54: ...receipt of the warranty claim We may require the relevant part for examination 10 As from 01 01 2002 for logistical reasons spare parts required for warranty purposes can only be ordered via Westermann Customer Service From Monday to Friday between 08 00 a m and 4 30 p m telephone orders are accepted on 49 0 5931 49690 0 Please state the item no the serial no of the device in question and the cust...

Page 55: ... claim must be submitted to Westermann Customer Service no later than 5 working days after the repair has been performed to ensure a fast processing Warranty claims received 3 months after repair can no longer be processed 14 All previous warranty guidelines as well as the conditions of the general terms and conditions and point 7 hereby lose their validity _______________________________ Westerma...

Page 56: ... 00 00464 Engine oil filter Briggs Stratton KT 00 00468 Fuel filter Briggs Stratton KT 00 00444 Air filter GXV 340 KT 00 00375 Hydraulic oil filter KT 00 00796 element Hydrostat Hydro Gear KT 00 00797 gearbox filter Spark plug Briggs Stratton KT 00 00465 Spark plug GXV 340 KT 00 00383 ...

Page 57: ... 1 5 10 11 12 13 3 4 6 2 9 8 9 20 21 2 23 30 35 Baugruppe Motorblech CM 2 PRO HONDA GXV 340 POS NR 1 2 3 4 5 6 7 8 9 10 11 12 13 POS NR 1 2 3 4 M 5 6 KT KT KT 20 Spare parts list 20 1 CM2 PRO HONDA GXV 340 ...

Page 58: ...ntity KT 00 00375 Luftfilter air filter 1 KT 00 00378 Vorfilterelement prefilter 1 KT 00 00383 Zündkerze spark plug 1 3 4 6 2 Übersicht Filter und Zündkerzen POS NR Artikel BENENNUNG part name Menge quantity 1 Baugruppe Motorblech engine plate assembly 1 2 Baugruppe Grundrahmen base frame assembly 1 3 Baugruppe Getriebe gearbox assembly 1 4 Baugruppe Aushebung lift assembly 1 5 Baugruppe Hinterach...

Page 59: ... Motorblech Bei Mode Pos 9 19 an oil coo 17 22 1 19 5 2 15 Baugruppe Hydraulikpumpe POS NR 1 2 3 L 4 M 5 L 6 L 7 L 8 D 9 K 10 H 11 H 12 K 13 K 14 K 15 K 16 H 17 H 18 DIN 19 H 20 H 21 H 22 H 23 H 24 K 25 DIN 26 D 27 D 28 D 29 DIN 30 DIN 31 DIN 32 33 34 D 35 DIN 36 D 20 Spare parts list 20 1 2 Engine plate assembly ...

Page 60: ...ht screwed coupling 22x1 5 1 17 HY 00 00031 Rohrschelle 15mm pipe clamp 15mm 1 18 DIN 912 M6x45 Zylinderschraube M6x45 cylinder head screw M6x45 2 19 HY 00 00056 Einschraubstutzen 1 2 screw in fitting 1 2 2 20 HY 00 00102 Dichtring mit Gummi 1 2 sealing ring 1 2 2 21 HY 00 00022 Hohlschraube 1 2 hollow screw 1 2 1 22 HYS 00 00102 Hydraulikschlauch 320mm hydraulic hose 320mm 1 23 HYS 00 103 Hydraul...

Page 61: ...n fitting 3 8 1 10 HY 00 00055 Winkelstutzen elbow fitting 1 11 HY 00 00122 Einstellb L Verschraubung L screw fitting 1 12 HYS 00 00104 Hydraulikschlauch 400mm hydraulic hose 400mm 1 13 HYS 00 00101 Hydraulikschlauch 1490mm hydraulic hose 1490mm 1 14 HYS 00 00112 Hydraulikschlauch 1690mm hydraulic hose 1690mm 1 15 DIN 912 M6x70 Zyinderschraube M6x70 cylinder head screw M6x70 4 16 DIN 603 M10x75 Fl...

Page 62: ...rtikel BENENNUNG part name Menge quantity 1 LA 00 00309 Gashebel throttle lever 1 2 LA 00 00310 Halterung Gashebel lever mount 1 3 KT 00 00180 Distanzstück 8 4x20x4 spacer 8 4x20x4 1 4 KT 00 00402 Gewindestange Gashebel threaded rod for lever 1 5 DIN 71751 M6x12 Gabelkopf M6 fork head M6 1 6 DIN 319 M6x25 Kugelkopf M6 ball end M6 1 7 DIN 985 M6 Sechskantmutter M6 selbsts selflocking hexagon nut M6...

Page 63: ...LA 00 00733 Drehmomentstütze torque arm 1 9 LA 00 000738 Arretierung Feststellbremse locking device for parking brake 1 10 LA 00 00737 Blech Feststellbremse lever for parking brake 1 11 DIN 1481 6x30 Spannstift 6x35 dowel pin 6x35 1 12 LA 00 00829 Freilauf Getriebe lever for freewheel 1 13 KT 00 00717 Keilriemen V belt 1 14 KT 00 00679 Druckfeder pressure spring 1 15 DIN SZ M8x20 Sperrzahnschraube...

Page 64: ... 1 15 KT 00 00167 Stellring 20mm adjusting ring 20mm 1 16 HY 00 00012 Doppelrohrschelle 15mm double pipe clamp 15mm 4 17 DIN 933 M8x16 Sechskantschraube M8x16 hexagon head screw M8x16 4 18 DIN SZ M8x20 Sperrzahnschraube M8x20 locking screw M8x20 8 19 DIN 603 M8x20 Flachrundschraube M8x20 mushroom head screw M8x20 12 20 DIN 912 M8x40 Zylinderschraube M8x40 cylinder head screw M8x40 4 21 DIN SZ M8 S...

Page 65: ...cking hexagon nut M8 3 POS NR 1 K 2 K 3 H 4 H 5 H 6 H 7 HY 8 HY 9 HY 10 HY 11 HY 12 HY 13 HY 20 Spare parts list 20 1 7 Steering console assembly 2 13 8 14 15 7 4 3 11 16 9 12 6 5 1 10 Baugruppe Lenkkonsole Baugruppe Hinterachse POS NR Artikel BENENNUNG part name Menge quantity 1 LA 00 00725 Lenkkonsole steering console 1 2 LA 00 00732 Abdeckung Lenksäule steering console cover 1 3 PE 00 00038 Gum...

Page 66: ...e hydraulic hose 1690mm return line to pump 1 13 HYS 00 00103 Hydraulikschlauch 1900mm Rücklauf Filter hydraulic hose 1900mm return line to filter 1 20 1 8 Control valve with hydraulic hoses 4 3 13 12 4 8 7 9 11 1 6 Steuerventil mit Hydraulikschläuchen 10 2 5 3 Menge quantity 1 1 1 5 1 1 1 2 1 2 6 6 2 2 1 3 POS NR Artikel BENENNUNG part name Menge quantity 1 KT 00 00533 Steuerventil control valve ...

Page 67: ...y 1 KT 00 00533 Steuerventil control valve 1 2 KT 00 00032 Hebel Steuergerät lever for control valve 2 3 HY 00 00052 Einschraubstutzen S XGE 10 LR 3 8 screw in fitting S XGE 10 LR 3 8 1 4 HY 00 00117 Einschraubstutzen AGR3 8 WD CEL 12 screw in fitting AGR3 8 WD CEL 12 2 5 HY 00 00024 Hohlschraube 3 8 hollow screw 3 8 4 6 HY 00 00069 Dichtring mit Gummi sealing washer 8 7 HYS 00 00097 Hydraulikschl...

Page 68: ... left 1 3 LA 00 00850 Verriegelungsbolzen rechts locking bolt right 1 4 LA 00 00903 Verbindungsblech connection plate 2 5 LA 00 00849 Verriegelungshebel locking lever 1 6 KT 00 00819 Zugfeder extension spring 1 7 DR 00 00159 Welle Aushebung lift shaft 2 8 KT 00 00167 Stellring 20mm adjusting ring 20mm 4 9 LA 00 00854 Scheibe 20 5x52x3 washer 20 5x52x3 8 10 KT 00 00884 Gleitlager sleeve bearing 8 1...

Page 69: ... 1 3 DIN 7380 M8x16 Linsenschraube M8x16 lens head screw M8x16 4 4 DIN 933 M10x30 Sechskantschraube M10x30 hexagon head screw M10x30 2 5 DIN SZ M8 Sperrzahnmutter M8 locking nut M8 4 6 DIN SZ M10 Sperrzahnmutter M10 locking nut M10 2 7 DIN 9021 10 5 Kotflügelscheibe 10 5 fender washer 10 5 2 8 KT 00 00495 Distanzstück 10 5x30x8 spacer 10 5x30x8 2 POS NR 1 2 3 4 5 6 7 20 1 11 Seat console assembly ...

Page 70: ... part name Menge 1 DR 00 00162 Welle Fahrpedal pedal axle 1 2 DR 00 00165 Gewindestange Fahrpedal threaded rod for pedal 1 3 LA 00 00730 Fahrpedalanbindung pedal mount 1 4 LA 00 00731 Fahrpedal pedal 1 5 KT 00 00164 Stellring 16mm adjusting ring 16mm 4 6 DIN 603 M8x20 Flachrundschraube M8x20 mushroom head screw M8x20 2 7 DIN SZ M8 Sperrzahnmutter M8 locking nut M8 2 ...

Page 71: ...16 17 20 27 32 8 Baugruppe Motorblech 3 CM 2 PRO Briggs Stratton 2 Zyl Ü Artik KT 00 0 2724 KT 00 0 KT 00 0 POS NR A 1 2 3 4 5 6 7 8 9 KS 0 10 KT 0 11 KT 0 12 KT 0 13 KT 0 POS NR Artikel 1 2 3 MO 00 000 4 LA 00 007 5 LA 00 007 6 DR 00 001 7 HY 00 001 8 HY 00 001 9 KT 00 002 10 KT 00 004 11 KT 00 004 ...

Page 72: ...otorblech engine plate 1 20 2 1 Overview filters and spark plugs 3 4 6 Übersicht Filter und Zündkerzen Artikel BENENNUNG part name Menge quantity KT 00 00464 Luftfilter air filter 1 272490 Vorfilterelement prefilter 1 KT 00 00468 Ölfilter oil filter 1 KT 00 00465 Zündkerze spark plug 2 POS NR Artikel BENENNUNG part name Menge quantity 1 Baugruppe Motorblech engine plate assembly 1 2 Baugruppe Grun...

Page 73: ... 1 2 3 MO 00 00 4 LA 00 00 5 LA 00 00 6 DR 00 00 7 HY 00 00 8 HY 00 00 9 KT 00 00 10 KT 00 00 11 KT 00 00 12 KT 00 00 13 KT 00 00 14 HY 00 00 15 HY 00 00 16 HY 00 00 17 HY 00 00 18 HY 00 00 19 HYS 00 00 20 HYS 00 1 21 KT 00 00 22 DIN 912 M 23 DIN 603 M 24 DIN SZ M 25 DIN SZ M 26 DIN SZ M 27 DIN 933 M 28 DIN 933 M 29 DIN SZ M 30 DIN SZ M 31 DIN 985 32 DIN 9021 33 DIN 127 20 Spare parts list 20 2 2 ...

Page 74: ...upling 22x1 5 1 15 HY 00 00056 Einschraubstutzen 1 2 screw in fitting 1 2 2 16 HY 00 00102 Dichtring mit Gummi 1 2 sealing ring 1 2 2 17 HY 00 00022 Hohlschraube 1 2 hollow screw 1 18 HY 00 00031 Rohrschelle 15mm pipe clamp 15mm 1 19 HYS 00 00102 Hydraulikschlauch 320mm hydraulic hose 320mm 1 20 HYS 00 103 Hydraulikschlauch 1900mm hydraulik hose 1900mm 1 21 KT 00 00495 Distanzstück 10 5x30x8 space...

Page 75: ...kelstutzen elbow fitting 1 11 HY 00 00122 Einstellb L Verschraubung L screw connection 1 12 HYS 00 00104 Hydraulikschlauch 400mm hydraulic hose 400mm 1 13 HYS 00 00101 Hydraulikschlauch 1490mm hydraulic hose 1490mm 1 14 HYS 00 00112 Hydraulikschlauch 1690mm hydraulic hose 1690mm 1 15 DIN 912 M6x70 Zyinderschraube M6x70 cylinder head screw M6x70 4 16 DIN 603 M10x75 Flachrundschraube M10x75 mushroom...

Page 76: ...asher 10 5 1 er 13 0 2 POS NR Artikel BENNENUNG part name Menge quantity 1 KT 00 00716 Getriebe CM2 PRO gearbox CM2 PRO 1 2 SB 00 00075 Radnabe wheel hub 2 POS NR Artikel BENENNUNG part name Menge quantity 1 KT 00 00182 Auspuff exhaust 1 2 LA 00 00739 Halter Auspuffabdeckung cover mount 1 3 DR 00 00033 Distanzrohr space pipe 1 4 LA 00 00194 Auspuffabdeckung oben unten exhaust cover top bottom 2 5 ...

Page 77: ... drive wheel with rim right 1 7 DIN 6319 13x24x4 6 Kugelscheibe rounded washer 8 8 LA 00 00733 Drehmomentstütze torque arm 1 9 LA 00 000738 Arretierung Feststellbremse locking device for parking brake 1 10 LA 00 00737 Blech Feststellbremse lever for parking brake 1 11 DIN 1481 6x30 Spannstift 6x35 dowel pin 6x35 1 12 LA 00 00829 Freilauf Hebel lever for freewheel 1 13 KT 00 00717 Keilriemen V Belt...

Page 78: ...hraube M12x20 wheel bolt M12x20 8 20 DIN SZ M8 Sperrzahnmutter M8 locking nut M8 7 21 DIN 985 M8 Sechskantmutter M8 selbsts selflocking hexagon nut M8 4 22 DIN 9021 8 4 Kotflügelscheibe 8 4 fender washer 8 4 11 23 KT 00 00180 Distanzstück 8 4x20x4 spacer 8 4x20x4 1 POS NR Artikel BENENNUNG part name Menge quantity 1 LA 00 00722 Deckel cover 1 2 LA 00 00721 Seitenteil links frame left 1 3 LA 00 007...

Page 79: ...hexagon nut M8 3 POS NR 1 KT 2 KT 3 HY 4 HY 5 HY 6 HY 7 HYS 8 HYS 9 HYS 10 HYS 11 HYS 12 HYS 13 HYS 20 Spare parts list 20 2 7 Steering bracket assembly 2 13 8 14 15 7 4 3 11 16 9 12 6 5 1 10 Baugruppe Lenkkonsole Baugruppe Hinterachse POS NR Artikel BENENNUNG part name Menge quantity 1 LA 00 00725 Lenkkonsole steering console 1 2 LA 00 00732 Abdeckung Lenksäule steering console cover 1 3 PE 00 00...

Page 80: ...draulic hose 1490mm pressure line 1 12 HYS 00 00112 Hydraulikschlauch 1690mm Rücklauf Pumpe hydraulic hose 1690mm return line to pump 1 13 HYS 00 00103 Hydraulikschlauch 1900mm Rücklauf Filter hydraulic hose 1900mm return line to filter 1 4 3 13 12 4 8 7 9 11 1 6 Steuerventil mit Hydraulikschläuchen 10 2 5 3 Menge quantity 1 1 1 5 1 1 1 2 1 2 20 6 6 2 0 2 0 1 8 3 POS NR Artikel BENENNUNG part name...

Page 81: ...AGR3 8 WD CEL 12 screw in fitting AGR3 8 WD CEL 12 2 5 HY 00 00024 Hohlschraube 3 8 hollow screw 3 8 4 6 HY 00 00069 Dichtring mit Gummi sealing washer 8 7 HYS 00 00097 Hydraulikschlauch 360mm Anbaugerät 1 hydraulic hose 360mm accessory equipment 1 1 8 HYS 00 00104 Hydraulikschlauch 400mm Anbaugerät 2 hydraulic hose 400mm accessory equipment 2 1 9 HYS 00 00099 Hydraulikschlauch 940mm Anbaugerät he...

Page 82: ...NR Artikel BENENNUNG part name Menge quantity 1 LA 00 00848 Anbaugeräte Aufnahme accessory equipment mount 1 2 LA 00 00851 Verriegelungsbolzen links locking bolt left 1 3 LA 00 00850 Verriegelungsbolzen rechts locking bolt right 1 4 LA 00 00903 Verbindungsblech connection plate 2 5 LA 00 00849 Verriegelungshebel locking lever 1 6 KT 00 00819 Zugfeder extension spring 1 7 DR 00 00159 Welle Aushebun...

Page 83: ... M10 locking nut M10 2 13 DIN 9021 10 5 Kotflügelscheibe 10 5 fender washer 10 5 2 20 Spare parts list 20 2 11 Engine hood assembly 4 6 9 13 5 12 10 2 8 3 10 7 Baugruppe Motorhaube POS NR 1 2 3 4 5 6 7 POS NR Artikel BENENNUNG part name Menge quantity 1 LA 00 00716 Motorhaube engine cover 1 2 KT 00 00192 Bowdenzug incl Hebel bowden cable with lever 2 3 LA 00 00928 Auspuffabdeckung exhaust cover 1 ...

Page 84: ...3 M8x20 Flachrundschraube M8x20 mushroom head screw M8x20 2 7 DIN SZ M8 Sperrzahnmutter M8 locking nut M8 2 Menge quantity er 1 th lever 2 er 1 rs 1 0x8 2 M8x16 4 M8x16 3 M8x20 4 w M10x30 2 M6 7 M8 4 10 2 10 5 2 2 5 3 6 4 7 Baugruppe Fahrpedal 6 10 2 8 POS NR Artikel BENENNUNG part name Menge quantity 1 DR 00 00162 Welle Fahrpedal pedal axle 1 2 DR 00 00165 Gewindestange Fahrpedal threaded rod for...

Page 85: ...85 21 Plans and other information 21 1 Hydraulic plan ...

Page 86: ...arter cord 31 Fig 10 Seat adjustment 33 Fig 11 Parking break 33 Fig 12 Gearbox release 33 Fig 13 Acceleratior pedal 34 Fig 14 Steering 34 Fig 15 Speed control 34 Fig 16 Attachments 36 Fig 17 Fitting attachments 37 Fig 18 Rquipment lock 38 Fig 19 Tensioning loosening the roller chain 43 Fig 20 Tensioning loosening the roller chain 43 Fig 21 Tensioning lossening the engine V belt 44 Fig 22 Vehicle 5...

Page 87: ...87 23 Übersicht Wartung Datum Wartung durchgeführt von ...

Page 88: ...88 Your expert dealer Westermann GmbH Co KG Schützenhof 23 D 49716 Meppen Phone 49 0 59 31 4 96 90 0 Internet www westermann radialbesen de E Mail info westermann radialbesen de ...

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Westermann Cleanmeleon 2 PRO, Operating Instruction

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