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West Mountain Radio

Operating Manual

INTRODUCTION

Thank you for choosing the 

Super PWRgate PG40S

….the high power OR 

Gate with a built-in four-stage battery charger. It makes a true solid-state UPS 

for the ham shack.

The 

Super PWRgate

 eliminates the danger of connecting a power supply 

directly across a battery, which can damage many power supplies. The 

Super PWRgate

 also avoids introducing hum and RF interference, caused 

by most lead-acid battery chargers, by using a linear regulator. Furthermore, 

most lead-acid battery chargers are designed for flooded lead-acid marine or 

automotive batteries, and are inappropriate for charging sealed lead-acid gel 

and AGM type batteries. The 

Super PWRgate

 will extend the life span of a 

sealed lead-acid battery compared to using a flooded lead- acid charger. 

The 

Super PWRgate

 transfers 40 amperes at 12 volts DC in a continuous 

safe manner. It connects a battery and a power supply to a load, while 

electrically isolating both the battery and the supply from each other. 

Whenever the power supply is on, the supply feeds the load. It also charges 

the battery with a high-current four-state safe battery charger.  Whenever the 

power supply is off, the battery will feed the load. If either the power supply 

or the battery is malfunctioning, neither draws current from the other. The 

switching is instantaneous.

Super PWRgate

 is very useful in the ham shack, and even more useful in a 

repeater installation. Communication equipment will remain operative during 

AC power blackouts and power supply failures. Power supplies and batteries 

can be swapped out while equipment continues to be powered and without 

glitches.

Additionally, the 

Super PWRgate

 and a power supply may be used solely as 

a permanently installed battery charger. This also may be configured to run a 

radio station directly from the battery. 

The 

Super PWRgate

 is designed for the following battery types:

• 

Gel

 - Sealed lead-acid, not AGM

• 

AGM

 - Sealed lead-acid, Absorbed Glass Mat (lighter weight and less 

expensive; fewer charge/discharge cycles than Gel)

Please read the following instructions  

BEFORE installing the Epic

Summary of Contents for Super PWRgate PG 40S

Page 1: ...radio com 1020 Spring City Drive Waukesha WI 53186 262 522 6503 sales westmountainradio com 2017 West Mountain Radio All rights reserved All trademarks are the property of their respective owners Supe...

Page 2: ...lating both the battery and the supply from each other Whenever the power supply is on the supply feeds the load It also charges the battery with a high current four state safe battery charger Wheneve...

Page 3: ...les Package Contents Super PWRgate PG40S Unit 4 Rubber Feet User Manual The following may damage the unit Be very careful to connect positive to positive and negative to negative for all connectors or...

Page 4: ...t will rise about 40 degrees Fahrenheit over ambient temperature in free air If placed in direct sunlight it will absorb heat and get unnecessarily hot The Super PWRgate can be mounted using 8 hardwar...

Page 5: ...charge voltage for the battery being used 14 1V for a Gel and 14 5V for an AGM Expect the voltage to the equipment to be one third of a volt below this voltage The unit will operate under battery powe...

Page 6: ...ge The power supply can be adjusted to allow for a maximum charge to the battery Use a good voltmeter to get an accurate reading Most power supplies have an internal pot even if it is a fixed voltage...

Page 7: ...and the radio will now be powered from the supply If you have an ammeter on the supply it will show current An in line meter such as PWRcheck by West Mountain Radio may be used to measures volts amper...

Page 8: ...aximum current limited by the circuit the power supply voltage and the battery s impedance and voltage Peak Voltage This is often called the absorption state The battery is charged with the voltage li...

Page 9: ...station was described by W1ZR in an article in QST Dec 2003 LED Indicators Green ON Indicates that the charger is fully active and will provide up to maximum current to the battery according to the b...

Page 10: ...e OR Gate Diodes Two Schottky 80 Ampere 20 Volt Voltage Drop 0 25 VDC Quiescent 0 37 VDC at 40 Amperes Charging Circuit Charging regulator IC Field Effect Pass Transistor Schottky Diode Fuse switched...

Page 11: ...the original warranty period You will be charged for repair or replacement of the Super PWRgate PG40S or accessory made after the expiration of the warranty period West Mountain Radio shall have no l...

Page 12: ......

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