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4

West Mountain Radio

Operating Manual

INSTALLATION & SET-UP

Choosing a Mounting Location

Pick a location that is close or central to the power supply, battery, as well 

as the load or 12V distribution panel. Radios and many 12V devices draw 

large amounts of current. All wires have resistance, so it is good practice to 

keep them as short as possible and to use a larger gauge wire to minimize 

voltage drop.  The engine compartment of a vehicle is not a suitable location 

for mounting.

The 

Super PWRgate

 can be installed in any orientation. It is recommend 

to use in a cool dry location and preferably well ventilated. Do not tightly 

enclose the unit as the heat sink can become quite warm under maximum 

current. At 40A continuous current it will rise about 40 degrees Fahrenheit 

over ambient temperature in free air. If placed in direct sunlight, it will absorb 

heat and get unnecessarily hot.

The 

Super PWRgate

 can be mounted using #8 hardware in the two 

mounting holes.

Powerpole

®

 Connectors

Powerpole

®

 connectors can be installed by soldering or crimping. Be sure to 

make good connections. For detailed Powerpole

®

 connector installation tips 

see RIGrunner support pages at http://www.westmountainradio.com/ppinfo.

Power loss is minimized by using short cables of a high (lower number) 

gauge (AWG) cable.  Go to the following website:   

www.westmountainradio.com/calculators

 to determine the trade-offs with 

cable loss.  Select the “Find Cable Size” option and fill in the information.  

The calculator will show the percentage of power loss in the cable.  For 

Anderson Power Products® and Powerpole® is a registered Anderson Power Products, Inc.

Power Supply

Transceiver

Battery

Super PWRgate PG40s

Summary of Contents for Super PWRgate PG 40S

Page 1: ...radio com 1020 Spring City Drive Waukesha WI 53186 262 522 6503 sales westmountainradio com 2017 West Mountain Radio All rights reserved All trademarks are the property of their respective owners Supe...

Page 2: ...lating both the battery and the supply from each other Whenever the power supply is on the supply feeds the load It also charges the battery with a high current four state safe battery charger Wheneve...

Page 3: ...les Package Contents Super PWRgate PG40S Unit 4 Rubber Feet User Manual The following may damage the unit Be very careful to connect positive to positive and negative to negative for all connectors or...

Page 4: ...t will rise about 40 degrees Fahrenheit over ambient temperature in free air If placed in direct sunlight it will absorb heat and get unnecessarily hot The Super PWRgate can be mounted using 8 hardwar...

Page 5: ...charge voltage for the battery being used 14 1V for a Gel and 14 5V for an AGM Expect the voltage to the equipment to be one third of a volt below this voltage The unit will operate under battery powe...

Page 6: ...ge The power supply can be adjusted to allow for a maximum charge to the battery Use a good voltmeter to get an accurate reading Most power supplies have an internal pot even if it is a fixed voltage...

Page 7: ...and the radio will now be powered from the supply If you have an ammeter on the supply it will show current An in line meter such as PWRcheck by West Mountain Radio may be used to measures volts amper...

Page 8: ...aximum current limited by the circuit the power supply voltage and the battery s impedance and voltage Peak Voltage This is often called the absorption state The battery is charged with the voltage li...

Page 9: ...station was described by W1ZR in an article in QST Dec 2003 LED Indicators Green ON Indicates that the charger is fully active and will provide up to maximum current to the battery according to the b...

Page 10: ...e OR Gate Diodes Two Schottky 80 Ampere 20 Volt Voltage Drop 0 25 VDC Quiescent 0 37 VDC at 40 Amperes Charging Circuit Charging regulator IC Field Effect Pass Transistor Schottky Diode Fuse switched...

Page 11: ...the original warranty period You will be charged for repair or replacement of the Super PWRgate PG40S or accessory made after the expiration of the warranty period West Mountain Radio shall have no l...

Page 12: ......

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