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8

West Mountain Radio

Operating Manual

device and it cannot overcharge a 12 volt battery. Also, it will not charge a 

battery that has a dead cell. 

The charging circuit has four selectable charging current settings, 1A, 4A, 7A, 

and 10A, to be chosen appropriately for the battery’s rating. 

The four charging states are:

Trickle charge…

If the battery is below 10 volts, then a low current of 50 

ma is supplied. This is a safe current if the battery has a dead cell. But if the 

battery is good, the voltage will slowly rise to above 10 volts and then the 

charger will switch to the bulk charge state. 

Bulk Charge…. 

This is a high current state, selected by the maximum 

current setting (Fuse Jumper), and controlled by the battery’s voltage. The 

charger will provide up to maximum current, limited by the circuit, the power 

supply voltage, and the battery’s impedance and voltage.

Peak Voltage….

 This is often called the “absorption” state. The battery is 

charged with the voltage limit elevated to 13.8 V or 14.2 V (see below), until 

the current has diminished to a tenth of the maximum setting. At this current, 

the charger will change to the float state.

Float….. 

This is the resting state of the charged battery, often called the 

maintenance state. The charger will supply a small current to keep the 

battery at the float voltage of 13.5 V. 

The states are switched as follows:

Turn-on….

 If the power supply is turned on, and the battery had been 

discharged below 10 volts, the charger will start in the trickle charge state, and 

then, if the battery rises above 10 volts, it changes into the bulk charge state. 

Typical Charging Curve

Switch to Float

@ 0.1 MAX

GREEN & YELLOW LED

FLOAT CURRENT

MAX 

CURRENT

GREEN LED

GREEN & RED LED

Check for 

bad cell

TIME

Summary of Contents for Super PWRgate PG 40S

Page 1: ...radio com 1020 Spring City Drive Waukesha WI 53186 262 522 6503 sales westmountainradio com 2017 West Mountain Radio All rights reserved All trademarks are the property of their respective owners Supe...

Page 2: ...lating both the battery and the supply from each other Whenever the power supply is on the supply feeds the load It also charges the battery with a high current four state safe battery charger Wheneve...

Page 3: ...les Package Contents Super PWRgate PG40S Unit 4 Rubber Feet User Manual The following may damage the unit Be very careful to connect positive to positive and negative to negative for all connectors or...

Page 4: ...t will rise about 40 degrees Fahrenheit over ambient temperature in free air If placed in direct sunlight it will absorb heat and get unnecessarily hot The Super PWRgate can be mounted using 8 hardwar...

Page 5: ...charge voltage for the battery being used 14 1V for a Gel and 14 5V for an AGM Expect the voltage to the equipment to be one third of a volt below this voltage The unit will operate under battery powe...

Page 6: ...ge The power supply can be adjusted to allow for a maximum charge to the battery Use a good voltmeter to get an accurate reading Most power supplies have an internal pot even if it is a fixed voltage...

Page 7: ...and the radio will now be powered from the supply If you have an ammeter on the supply it will show current An in line meter such as PWRcheck by West Mountain Radio may be used to measures volts amper...

Page 8: ...aximum current limited by the circuit the power supply voltage and the battery s impedance and voltage Peak Voltage This is often called the absorption state The battery is charged with the voltage li...

Page 9: ...station was described by W1ZR in an article in QST Dec 2003 LED Indicators Green ON Indicates that the charger is fully active and will provide up to maximum current to the battery according to the b...

Page 10: ...e OR Gate Diodes Two Schottky 80 Ampere 20 Volt Voltage Drop 0 25 VDC Quiescent 0 37 VDC at 40 Amperes Charging Circuit Charging regulator IC Field Effect Pass Transistor Schottky Diode Fuse switched...

Page 11: ...the original warranty period You will be charged for repair or replacement of the Super PWRgate PG40S or accessory made after the expiration of the warranty period West Mountain Radio shall have no l...

Page 12: ......

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