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6

West Mountain Radio

Operating Manual

Choose a 12 volt battery with an ampere-hour rating according to your power 

needs. If the batteries are placed indoors they must be sealed for safety 

reasons. Again, it is very important to place a fuse at the positive battery 

terminal.  Additional assistance may be found:  

http://www.westmountainradio.com/capacity_calculator.php

West Mountain Radio carries size 24 Gel and AGM batteries, as well as 

smaller and larger batteries.

Large batteries have side, post, or threaded terminals. Deep cycle, marine, 

AGM, and others usually have 3/8 inch and 5/16 inch studs. Therefore, it is 

recommended to use a short 3 feet #10 wire, Powerpole

®

 on one end, an 

in-line fuse (40-50A), and ring terminals for the battery end. West Mountain 

Radio carries a battery fuse kit, wire, and Powerpole

®

Fully charged 12 volt Lead Acid batteries exhibit around 13.5 volts open 

circuit. When supplying current, the battery’s internal resistance diminishes the 

voltage. For instance, a 70 Ah battery will drop to 12.3 volts at 10 amperes at 

half discharge. 

The power supply can be adjusted to allow for a maximum charge to the 

battery.  Use a good voltmeter to get an accurate reading.  Most power 

supplies have an internal pot, even if it is a fixed voltage supply.  Read the 

service and calibration manual for instructions for each power supply.

All major radio manufacturers specify that the radio will operate up to 15 volts 

DC.  Therefore, using the 

Super PWRgate

 at an elevated voltage should not 

harm the equipment.  Vehicle alternators also will supply a higher voltage for 

battery charging.  

Gel Cells

Adjust the power supply to 14.1V to achieve a full charge.  The internal jumper 

should not be installed.  This is the factory default setting when shipped.

AGM Cells

Adjust the power supply to 14.5V to achieve a full charge.  Install the AGM 

jumper inside the Super PWRgate unit.

Connecting the Load or Power Strip

Output - 

Connectors are intended to power equipment.  It may go to a single 

piece of equipment or to a distribution panel (i.e. RIGrunner).  There is no fuse 

or internal current limiting.  

Manufacturers list the lowest recommended DC supply voltage range for the 

specific radio model. Some radios are listed as 13.8 VDC +- 15%, and others 

as 13.8 VDC +-10%.  12 volt power supplies are regulated to provide 13.8 

Summary of Contents for Super PWRgate PG 40S

Page 1: ...radio com 1020 Spring City Drive Waukesha WI 53186 262 522 6503 sales westmountainradio com 2017 West Mountain Radio All rights reserved All trademarks are the property of their respective owners Supe...

Page 2: ...lating both the battery and the supply from each other Whenever the power supply is on the supply feeds the load It also charges the battery with a high current four state safe battery charger Wheneve...

Page 3: ...les Package Contents Super PWRgate PG40S Unit 4 Rubber Feet User Manual The following may damage the unit Be very careful to connect positive to positive and negative to negative for all connectors or...

Page 4: ...t will rise about 40 degrees Fahrenheit over ambient temperature in free air If placed in direct sunlight it will absorb heat and get unnecessarily hot The Super PWRgate can be mounted using 8 hardwar...

Page 5: ...charge voltage for the battery being used 14 1V for a Gel and 14 5V for an AGM Expect the voltage to the equipment to be one third of a volt below this voltage The unit will operate under battery powe...

Page 6: ...ge The power supply can be adjusted to allow for a maximum charge to the battery Use a good voltmeter to get an accurate reading Most power supplies have an internal pot even if it is a fixed voltage...

Page 7: ...and the radio will now be powered from the supply If you have an ammeter on the supply it will show current An in line meter such as PWRcheck by West Mountain Radio may be used to measures volts amper...

Page 8: ...aximum current limited by the circuit the power supply voltage and the battery s impedance and voltage Peak Voltage This is often called the absorption state The battery is charged with the voltage li...

Page 9: ...station was described by W1ZR in an article in QST Dec 2003 LED Indicators Green ON Indicates that the charger is fully active and will provide up to maximum current to the battery according to the b...

Page 10: ...e OR Gate Diodes Two Schottky 80 Ampere 20 Volt Voltage Drop 0 25 VDC Quiescent 0 37 VDC at 40 Amperes Charging Circuit Charging regulator IC Field Effect Pass Transistor Schottky Diode Fuse switched...

Page 11: ...the original warranty period You will be charged for repair or replacement of the Super PWRgate PG40S or accessory made after the expiration of the warranty period West Mountain Radio shall have no l...

Page 12: ......

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