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7

West Mountain Radio

Operating Manual

INST

ALLA

TION & SET

-UP

volts DC. The 

Super PWRgate

 voltage drop is approximately one-third of a 

volt. 

If connecting directly to a radio or other device, you will need to install 

Powerpole

®

 on those cords. Modern radios use 

RED

 wire for positive, and 

BLACK wire for negative (or common or ground). Refer to the equipment 

manual if you have non-standard equipment. Plug this wire into the 

Super 

PWRgate

 terminal marked 

OUT

If you are connecting the output to a power strip, such as a RIGrunner, it 

is recommended to use #10 wire.  At least one end will need Powerpole

®

 

installed; the other end can wire directly to the power strip or use connectors. 

Note that West Mountain Radio carries 3, 6, and 10 feet long extension 

cables, #10 red and black insulated wire, with Powerpole

®

 on both ends.

System Checkout

When the power supply and battery are connected, and the 

Super PWRgate 

is driving a radio, a quick checkout procedure should be followed: 

·

 Run your radio, and unplug the power supply. The radio should operate 

without interruption now from the battery. 

·

 Plug the power supply back in, and the radio will now be powered from 

the supply. If you have an ammeter on the supply it will show current.

An in-line meter, such as PWRcheck by West Mountain Radio, may be 

used to measures volts, amperes, watts, ampere-hours, and watt-hours 

simultaneously.

Place the PWRcheck in series with the battery to get an accurate reading of 

the charge current. Unplug the load from the 

Super PWRgate

 to measure the 

battery’s charging current. Refer to the charging circuit description to verify the 

different states when measuring the charging current. 

Super PWRgate Charger

The charging circuit is a four-state high-current battery charger. The charging 

circuit, which is always connected to the battery, uses the power supply as the 

current source. It charges the battery automatically by knowing the battery’s 

voltage. It also changes charging state if the power supply goes from “off” to 

“on”, following a power outage, and it also changes state if the battery voltage 

drops when supplying heavy current. These conditions are interrelated to 

provide proper charging automatically. 

The charger is a safe battery charger. It supplies the rated current if the battery 

is heavily discharged. Current drops in a smooth and progressively diminishing 

manner as the battery nears full charge. Note, that the charger is a feedback 

Summary of Contents for Super PWRgate PG 40S

Page 1: ...radio com 1020 Spring City Drive Waukesha WI 53186 262 522 6503 sales westmountainradio com 2017 West Mountain Radio All rights reserved All trademarks are the property of their respective owners Supe...

Page 2: ...lating both the battery and the supply from each other Whenever the power supply is on the supply feeds the load It also charges the battery with a high current four state safe battery charger Wheneve...

Page 3: ...les Package Contents Super PWRgate PG40S Unit 4 Rubber Feet User Manual The following may damage the unit Be very careful to connect positive to positive and negative to negative for all connectors or...

Page 4: ...t will rise about 40 degrees Fahrenheit over ambient temperature in free air If placed in direct sunlight it will absorb heat and get unnecessarily hot The Super PWRgate can be mounted using 8 hardwar...

Page 5: ...charge voltage for the battery being used 14 1V for a Gel and 14 5V for an AGM Expect the voltage to the equipment to be one third of a volt below this voltage The unit will operate under battery powe...

Page 6: ...ge The power supply can be adjusted to allow for a maximum charge to the battery Use a good voltmeter to get an accurate reading Most power supplies have an internal pot even if it is a fixed voltage...

Page 7: ...and the radio will now be powered from the supply If you have an ammeter on the supply it will show current An in line meter such as PWRcheck by West Mountain Radio may be used to measures volts amper...

Page 8: ...aximum current limited by the circuit the power supply voltage and the battery s impedance and voltage Peak Voltage This is often called the absorption state The battery is charged with the voltage li...

Page 9: ...station was described by W1ZR in an article in QST Dec 2003 LED Indicators Green ON Indicates that the charger is fully active and will provide up to maximum current to the battery according to the b...

Page 10: ...e OR Gate Diodes Two Schottky 80 Ampere 20 Volt Voltage Drop 0 25 VDC Quiescent 0 37 VDC at 40 Amperes Charging Circuit Charging regulator IC Field Effect Pass Transistor Schottky Diode Fuse switched...

Page 11: ...the original warranty period You will be charged for repair or replacement of the Super PWRgate PG40S or accessory made after the expiration of the warranty period West Mountain Radio shall have no l...

Page 12: ......

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