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5

West Mountain Radio

Operating Manual

INST

ALLA

TION & SET

-UP

example, at 100W, a 6 foot 10 AWG cable will have a 2% loss; whereas a 16 

AWG cable will have 8% loss.

Cables

The wire should be heavy gauge and as short as possible; recommend #10 

wire.  Most power supplies have 1/4 inch studs. Note that West Mountain 

Radio carries 3, 6 and 10 feet long power supply cables, #10 red and black 

insulated wire with 1/4 inch ring terminals on one end and Powerpole

®

 on the 

other.

Be sure to connect the RED Powerpole connects to the RED wire and 

connect to the PLUS terminal. Similarly, make sure that the BLACK 

Powerpole

®

 connect to the BLACK wire and connect to the NEGATIVE 

terminal. Check that the connections are well tightened. 

Confirm that the Powerpole

®

 are plugged together securely, and that the wire 

is straight at the connection point and is not under strain or bent over. 

Power Supply

 - Connectors are intended for a power supply connected to 

AC.  The normal voltage is 13.8V to 14.5V.  It is recommended this voltage be 

higher than the charge voltage for the battery being used: 14.1V for a Gel and 

14.5V for an AGM.  Expect the voltage to the equipment to be one-third of a 

volt below this voltage.  The unit will operate under battery power if no power 

is on this input.  

Plug the cable from the power supply into the 

Super PWRgate

 connector 

marked 

PS

Connecting the Battery

A fuse must be installed in the positive lead directly at the battery terminal. 

Note, any short in the battery wire, connector, or load could result in fire 

and battery explosion. 

Caution: Handle batteries with knowledge and appropriate care. 

Batteries have dangerous chemicals that can seep out. Batteries can 

emit extremely explosive hydrogen gas. Batteries, especially automotive 

and marine flooded lead acid, must be used in a strong, ventilated 

enclosure. Sealed lead acid batteries are much safer but must be 

correctly handled with care. 

NEVER make the last connection directly to a battery causing a spark 

that could cause the battery to explode, sending debris and acid in all 

directions. Batteries can get very hot when improperly charged or if a 

cell gets shorted. Batteries will explode during charging or discharging 

for a variety of reasons. Batteries are safe when handled properly.

Summary of Contents for Super PWRgate PG 40S

Page 1: ...radio com 1020 Spring City Drive Waukesha WI 53186 262 522 6503 sales westmountainradio com 2017 West Mountain Radio All rights reserved All trademarks are the property of their respective owners Supe...

Page 2: ...lating both the battery and the supply from each other Whenever the power supply is on the supply feeds the load It also charges the battery with a high current four state safe battery charger Wheneve...

Page 3: ...les Package Contents Super PWRgate PG40S Unit 4 Rubber Feet User Manual The following may damage the unit Be very careful to connect positive to positive and negative to negative for all connectors or...

Page 4: ...t will rise about 40 degrees Fahrenheit over ambient temperature in free air If placed in direct sunlight it will absorb heat and get unnecessarily hot The Super PWRgate can be mounted using 8 hardwar...

Page 5: ...charge voltage for the battery being used 14 1V for a Gel and 14 5V for an AGM Expect the voltage to the equipment to be one third of a volt below this voltage The unit will operate under battery powe...

Page 6: ...ge The power supply can be adjusted to allow for a maximum charge to the battery Use a good voltmeter to get an accurate reading Most power supplies have an internal pot even if it is a fixed voltage...

Page 7: ...and the radio will now be powered from the supply If you have an ammeter on the supply it will show current An in line meter such as PWRcheck by West Mountain Radio may be used to measures volts amper...

Page 8: ...aximum current limited by the circuit the power supply voltage and the battery s impedance and voltage Peak Voltage This is often called the absorption state The battery is charged with the voltage li...

Page 9: ...station was described by W1ZR in an article in QST Dec 2003 LED Indicators Green ON Indicates that the charger is fully active and will provide up to maximum current to the battery according to the b...

Page 10: ...e OR Gate Diodes Two Schottky 80 Ampere 20 Volt Voltage Drop 0 25 VDC Quiescent 0 37 VDC at 40 Amperes Charging Circuit Charging regulator IC Field Effect Pass Transistor Schottky Diode Fuse switched...

Page 11: ...the original warranty period You will be charged for repair or replacement of the Super PWRgate PG40S or accessory made after the expiration of the warranty period West Mountain Radio shall have no l...

Page 12: ......

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