Weidmüller 1334950000 Manual Download Page 6

6

2604080000/03/08.2020

Manual u-control

2 Safety

 | Intended use

2.2  Intended use

The products of the UC20 series are intended for use in in-

dustrial automation. A u-control station comprising a control-

ler and connected u-remote I/O modules is intended for the 

control of systems or sub-systems.
The UC20-WL2000 controllers

 are configured and pro

-

grammed using the integrated web application u-create web.
The UC20-SL2000 controllers

 are configured and pro

-

grammed using the separate engineering tool u-create stu-

dio.
The UC20 products conform to protection class IP20 (in ac-

cordance with 

IEC 60529). 

The observance of the documentation is part of the intended 

use. The products described in this manual may only be used 

for the intended applications and only in connection with 

certified third-party devices or components. The product-

specific protective measures can become ineffective in the 

event of deviating use.

2.3  Use in a potentially explosive atmosphere

Unless otherwise noted, the u-control products can be used 

in potentially explosive atmospheres rated as Zone 2 (as per 

Directive 2014/34/EU). 

The u-remote products are suitable 

for use in Class I, Division 2, Groups A to D according to 

NFPA publication 70.

If u-remote products are used in potentially explosive atmos-

pheres, the following notes are 

also

 applicable:

 

Staff involved in assembly, installation and operation must 

be qualified to perform safe work on electrical systems 

protected against potentially explosive atmospheres.

 

The requirements according to IEC 60079-14 must be 

observed.

 

The substitution of any components may impair suitability 

for Class I, Divsion 2.

 

The equipment shall be installed in an enclosure that pro-

vides a degree of protection not less than IP54 in accord-

ance with IEC 60079-15, accessible only by the use of a 

tool.

 

The housing enclosing must meet the requirements of 

explosion protection type Ex n or Ex e.

 

The u-control station may only be installed in horizontal 

orientation.

 

The controller may only be used without battery.

 

Sensors and actuators that are located in Zone 2 or in a 

safe zone can be connected to the u-control station.

 

If the ambient temperature under rated conditions exeeds 

55 °C, the cables used for feed-in (on the fieldbus coupler 

and on power-feed modules) must be specified for at 

least 90 °C. 

 

If the temperature under rated conditions exceeds 70 °C 

at the cable or conduit entry point, or 80 °C at the 

branching point of the conductors, the temperature speci-

fication of the selected cable shall be in compliance with 

the actual measured temperature values.

 

The equipment shall only be used in an area of not more 

than pollution degree 2, as defined in IEC 60664-1.

 

A stabilized 24 V DC power supply with double or rein

-

forced insulation shall be used.

 

A visual inspection of the u-control station is to be per-

formed once per year.

 

When using relais modules UR20-4RO-CO-255, solid 

state relais modules UR20-4RO-SSR-255 or 

UR20-4DI-2W-230V-AC modules in explosive atmos-

phere:

 

The device shall be installed in an environment free of 

condensation, corrosives and conducting dusts. 

 

If the switching or input voltage exceeds 63 V, a tran

-

sient protection device shall be provided that limits the 

transients to a peak voltage of 500 V or less.

 

When using relais modules UR20-4RO-CO-255 in explo-

sive atmosphere:

 

Make sure that the module will not be exposed to 

chemicals, which may degrade the sealing properties 

of materials used in the relay.

 

Due to the fact that relays are subject to wear, it must 

be ensured, by appropriate maintenance intervals, that 

the temperature do not exceed the limits of tempera-

ture class T4. A contact resistance of more than 

110 mΩ will be considered as a fault.

 

The modules may only be charged with resistive loads.

 

While explosive atmosphere is present:

 

No electrical connection shall be separated in ener-

gized condition.

 

The USB interface shall not be used.

 

Dip-switches, binary-switches and potentiometers shall 

not be actuated.

Summary of Contents for 1334950000

Page 1: ...UC20 WL2000 AC 1334950000 UC20 WL2000 IOT 1334990000 UC20 SL2000 EC 2674520000 UC20 SL2000 EC CAN 2674620000 Controllers u control Manual Original Let s connect...

Page 2: ...controllers 23 5 1 UC20 WL2000 AC 23 5 2 UC20 WL2000 IOT 27 5 3 UC20 SL2000 EC 31 5 4 UC20 SL2000 EC CAN 35 6 Installation 39 6 1 Preparations for assembly 39 6 2 Assembling the u control station 42...

Page 3: ...ds which may result in material damage Text next to this arrow are notes which are not rel evant to safety but provide important information about proper and effective work procedures The situation de...

Page 4: ...ibed The present manual describes the following hardware ver sions of the controllers Order No Controller Hardware version 1334950000 UC20 WL2000 AC 01 22 00 1334990000 UC20 WL2000 IOT 01 22 00 267452...

Page 5: ...tions rooms Only trained and authorised personnel may access the equipment For applications requiring functional safety the surrounding housing must meet at least IP54 The standards and guide lines ap...

Page 6: ...tion type Ex n or Ex e The u control station may only be installed in horizontal orientation The controller may only be used without battery Sensors and actuators that are located in Zone 2 or in a sa...

Page 7: ...ts of the ATEX Directive 2014 34 EU unless otherwise noted The results of the measurements according to CISPR 16 2 3 should also be suitable to demonstrate the compliance of the u control devices to t...

Page 8: ...8 2604080000 03 08 2020 Manual u control...

Page 9: ...nnels Modules with analogue input AI or analogue output AO with up to 8 channels Safety related supply terminals PF O xDI SIL 24 V for output current with either one or two dual channel inputs for saf...

Page 10: ...feed modules is easyly feasible The figure shows the general supply concept For detailed description and calculation of the current demand please regard sections 4 6 and 4 7 X1 X2 DI DI DO PF I DO DO...

Page 11: ...face only UC20 SL2000 EC CAN 4 Seats for module markers 5 Type designation 6 Swivel marker for labelling modules and channels optional 7 Connector frame unlocking device 8 LED power supply controller...

Page 12: ...e Operations 795 hPa altitude 2000 m according to IEC 61131 2 Storage transport 700 hPa altitude 3000 m according to IEC 61131 2 Vibration resistance 5 Hz f 8 4 Hz 3 5 mm amplitude as per IEC 60068 2...

Page 13: ...ired conductors without wire end ferrules the pusher must be pressed in with a screwdriver wiring see section 6 3 Connector PG 1 5 mm with four conductor connections conductor cross section 0 14 to 1...

Page 14: ...Product number Order No 2 Serial number 3 Manufacturing code 4 ATEX marking 5 Logos of certification bodies 6 Replacement part order number 7 Hardware version 8 Notice documentation 3 7 Battery The co...

Page 15: ...e in the u control station All of the fol lowing output modules except for the UR20 4RO CO 255 and UR20 4RO SSR 255 relay modules up to the next PF O module will be safely disconnected safety segment...

Page 16: ...57 20 mm 0 79 20 mm 0 79 X1 X2 Minimum distances for horizontal installation 35 mm 1 38 40 mm 1 57 40 mm 1 57 20 mm 0 97 20 mm 0 97 X1 X2 Minimum distances for vertical installation 1 18 30 mm 10 mm...

Page 17: ...atmosphere You will find the module specific data needed for calculation in the document WI13ATEX0002_Power_Calc pdf which you can download from the Weidm ller website 4 5 PUSH IN system cabling Cont...

Page 18: ...the power supply being used must take start up peaks into account Power supply derating The power supply is restricted according to the temperature The following values apply for the horizontal and v...

Page 19: ...module only the sensor power supplies and the module current consumption have to be considered IIN IS module x x g IIN IS module y x g IIN IS x g n modules Cumulative current demand Calculation of cu...

Page 20: ...4 1 015 6 UR20 8DO P 0 008 0 015 4 0 5 0 632 3 03 7 UR20 8DO P 0 008 0 015 3 0 5 0 64 4 545 8 UR20 8DO P 0 008 0 015 2 0 5 0 648 5 56 9 UR20 8DO P 0 008 0 015 1 2 0 5 0 656 6 175 10 UR20 8DO P 0 008 0...

Page 21: ...modules Pstation Pcontroller N Pmodule Maximum values were assumed for these calculations If you need detailed calculations please contact the Weidm ller Service Calculation of power loss for the use...

Page 22: ...22 2604080000 03 08 2020 Manual u control...

Page 23: ...ors separat ed into the input and output current paths Controller UC20 WL2000 AC Order no 1334950000 Status indicators PWR SF BF MT AC 1 2 3 4 1 2 3 4 RUN STOP L A X1 L A X2 3 4 X1 X2 LED Status indic...

Page 24: ...d Internal fuse defective 4 1 Green Output current path supply voltage 18 V DC 4 2 Red Output current path supply voltage 18 V DC 4 4 Red Internal fuse defective LED indicators UC20 WL2000 AC for erro...

Page 25: ...ual u control 2604080000 03 08 2020 C 8x System bus USYS UIN UOUT RJ45 USB RJ45 System bus USYS UIN UOUT DC DC System bus UIN UOUT 24 V 5 A Input 24 V 5 A Output Internal from the control card SD card...

Page 26: ...supported Battery not included Lithium button cell CR1220 Supply Supply voltage for system and inputs 24 V DC 20 15 Supply voltage for outputs 24 V DC 20 15 Max feed in current for input modules 5 A...

Page 27: ...the input and output current paths Controller UC20 WL2000 IOT Order no 1334990000 Status indicators PWR SF BF MT IOT 1 2 3 4 1 2 3 4 RUN STOP L A X1 L A X2 3 4 X1 X2 LED Status indicators UC20 WL2000...

Page 28: ...Internal fuse defective 4 1 Green Output current path supply voltage 18 V DC 4 2 Red Output current path supply voltage 18 V DC 4 4 Red Internal fuse defective LED indicators UC20 WL2000 IOT for erro...

Page 29: ...ual u control 2604080000 03 08 2020 C 8x System bus USYS UIN UOUT RJ45 USB RJ45 System bus USYS UIN UOUT DC DC System bus UIN UOUT 24 V 5 A Input 24 V 5 A Output Internal from the control card SD card...

Page 30: ...t supported Battery not included Lithium button cell CR1220 Supply Supply voltage for system and inputs 24 V DC 20 15 Supply voltage for outputs 24 V DC 20 15 Max feed in current for input modules 5 A...

Page 31: ...the input and output current paths Controller UC20 SL2000 EC Order No 2674520000 Status indicators PWR SF BF MT AC 1 2 3 4 1 2 3 4 RUN STOP L A X1 L A X2 3 4 X1 X2 LED status indicators UC20 SL2000 EC...

Page 32: ...d Internal fuse defective 4 1 Green Output current path supply voltage 18 V DC 4 2 Red Output current path supply voltage 18 V DC 4 4 Red Internal fuse defective LED indicators UC20 SL2000 EC for erro...

Page 33: ...ual u control 2604080000 03 08 2020 C 8x System bus USYS UIN UOUT RJ45 USB RJ45 System bus USYS UIN UOUT DC DC System bus UIN UOUT 24 V 5 A Input 24 V 5 A Output Internal from the control card SD card...

Page 34: ...Hz Memory 512 MB RAM 4 GB flash Retain memory 128 KB NV RAM Memory card not included microSD max 32 GB NTFS not supported Battery not included Lithium button cell CR1220 Supply Supply voltage for syst...

Page 35: ...ated into the con troller Power is supplied via two 4 pole connectors separat ed into the input and output current paths Controller UC20 SL2000 EC CAN Order No 2674620000 Status indicators PWR SF BF M...

Page 36: ...efective 4 1 Green Output current path supply voltage 18 V DC 4 2 Red Output current path supply voltage 18 V DC 4 4 Red Internal fuse defective LED indicators UC20 SL2000 EC CAN for error messages se...

Page 37: ...u control 2604080000 03 08 2020 CAN C 8x System bus USYS UIN UOUT RJ45 USB RJ45 System bus USYS UIN UOUT DC DC System bus UIN UOUT 24 V 5 A Input 24 V 5 A Output Internal from the control card SD card...

Page 38: ...RM A9 624 MHz Memory 512 MB RAM 4 GB flash Retain memory 128 KB NV RAM Memory card not included microSD max 32 GB NTFS not supported Battery not included Lithium button cell CR1220 Supply Supply volta...

Page 39: ...0715 The DIN rail must be mounted prior to the installation of the controller The DIN rail must be attached to the surface at least every 20 cm to protect it from vibration and impact If it is install...

Page 40: ...s is also possible In this case however the heat dissipation is reduced such that the derating values change see section 4 6 In the case of vertical mounting the controller must always be arranged as...

Page 41: ...e station yourself please observe the following instruc tions Observe the maximum current carrying capacity see sec tion 4 6 Furthermore the modules may be arranged in any sequence In order to configu...

Page 42: ...control station On the left side of the installation site place an end bracket on the DIN rail with the exterior of the bracket facing left and screw it down tightly using a 3 mm screwdriver Attaching...

Page 43: ...as close as possible to the DIN rail so that the module is not tilted X X1 Sliding the module into position Attach all of the other modules as described above Connect the second end bracket to the end...

Page 44: ...wire end ferrules Cross section AWG Weidm ller order no Weidm ller colour code Weidm ller order no DIN colour code 0 14 mm 26 9028240000 0 25 mm 24 9025760000 0 34 mm 22 9025770000 0 50 mm 20 9025870...

Page 45: ...sion Do not recharge disassemble or dispose of in fire Use only batteries of the specified type see technical data Unlock the connector frame and open it as far as possible at least to an angle of 90...

Page 46: ...s in any case necessarily before each commissioning ATTENTION The product can be destroyed by too high test voltage Please note during insulation test within one channel the test voltage between 24 V...

Page 47: ...times larger than the impedance of the earth potential Resolver To other servo ampli ers Mains power lter 25 V XGND BRAKE PE U2 V2 W2 L1 L2 L3 DC DC X1 X6 X2 X5 PC RESOLVER SW SW AGND PSTOP NSTOP DGN...

Page 48: ...ial In doing so for instance components are installed in metal lic earthed housings and the connecting lines are equipped with shielding In general it can be said that interference from cables can be...

Page 49: ...distinct types of coupling Galvanic coupling Capacitive coupling Inductive coupling Radiation coupling These types of interference usually occur mixed together but they can be categorised as follows...

Page 50: ...the shield through a high imped ance System 1 System 2 For longer lengths of shielded cables such as if a sensor must be added to a control panel a potential difference between both end points must n...

Page 51: ...03 08 2020 KLB 2 32 mm Carrier systems TS35 KLB CO 3 37 mm 3 32 mm KLB CPF C Profil 4 6 mm KLB Z 1 Mounting accessories TS35 KLB SC 3 32 mm Overview of the product line for shielding connections Pleas...

Page 52: ...here makes sure that starting with a certain capacity utilisation power refresh is implemented using power feed modules 24 V DC 5 3 2 2 24 V DC 24 V DC DI AI System bus USYS UIN UOUT DI AI DO AO PF O...

Page 53: ...ntial ratios 53 Manual u control 2604080000 03 08 2020 FE FE FE FE FE FE FE PE DIN rail DI AI DI AI DO AO PF O PF I DO AO earthing concept The spring contacts underneath the components snap into the D...

Page 54: ...large surface area with low impedance whereby a uniform reference potential is ensured for all control unit elements Required measures Removal of the insulating layer around screw connec tions Protec...

Page 55: ...t beam for holding control components must be connected to a large part of the cabinet housing 4 Busbar The busbar must be connected via the rail holding fixture The cable shields are fixed to the bus...

Page 56: ...ENTION Shielding of field bus cables When shielding field bus cables the installation guidelines for the respective field buses must be observed See the websites of the field bus organisations ATTENTI...

Page 57: ...7 Earthing and shielding Shielding of cables 57 Manual u control 2604080000 03 08 2020 Equipotential bonding...

Page 58: ...58 2604080000 03 08 2020 Manual u control...

Page 59: ...n the modules the Status LED lights up green Web browser u create web can be used with the following web browsers Mozilla Firefox 61 or higher Google Chrome 67 or higher Screen resolution For u create...

Page 60: ...The built in online help describes how to operate u create Accessing the online help On the starting page click Help The u create web online help opens in a new browser tab 8 4 Updating the firmware T...

Page 61: ...e window opens Click OK The controller is reset to factory settings The controller is subsequently restarted 8 6 Resetting the control to default settings without password You can also reset the contr...

Page 62: ...62 2604080000 03 08 2020 Manual u control...

Page 63: ...ed software You must first create the firmware in u create studio as a tar get and load it onto the controller via SD card Please observe the integrated online help in u create studio when creating ta...

Page 64: ...o enter your login data The following login data is valid on delivery Username Administrator Password tobechanged Login data on delivery Enter the username and password and confirm the entry The Diagn...

Page 65: ...The product can be destroyed by elec trostatic discharge The components can be destroyed by electro static discharge Please make sure that personnel and work equipment are adequately earthed Unlock th...

Page 66: ...can be destroyed by elec trostatic discharge The components can be destroyed by electro static discharge Please make sure that personnel and work equipment are adequately earthed Open the connector fr...

Page 67: ...er supply ATTENTION The product can be destroyed by elec trostatic discharge The components can be destroyed by electro static discharge Please make sure that personnel and work equipment are adequate...

Page 68: ...re or explosion Do not recharge disassemble or dispose of in fire Use only batteries of the specified type see technical data ATTENTION The product can be destroyed by elec trostatic discharge The com...

Page 69: ...s not under load current ATTENTION The product can be destroyed by elec trostatic discharge The components can be destroyed by electro static discharge Please make sure that persons and work equipment...

Page 70: ...70 2604080000 03 08 2020 Manual u control...

Page 71: ...l rail Repeat the above procedure for all remaining modules module groups To dismount the controller open both release levers and remove it from the terminal rail Remove the battery and SD card from t...

Page 72: ...72 2604080000 03 08 2020 Manual u control...

Page 73: ...d on connection 1 Connection active connection 2 L A X2 off no connection Check Ethernet cable green connection of controller connection 2 with an additional field device established green yellow flas...

Page 74: ...onnection active connection 1 L A X1 off no connection Check Ethernet cable green connection of controller connection 1 with an additional field device green yellow flashing data being exchanged on co...

Page 75: ...yellow operating system running Wait until the application is running yellow flashing system update running Wait until update is finished red serious system failure Connection active connection 1 L A...

Page 76: ...76 2604080000 03 08 2020 Manual u control...

Page 77: ...ts can be printed with Weidm ller THM MMP 2010620000 Marker ELS 6 30 MM yellow polyester Marking end brackets can be printed with Weidm ller THM MMP 1607720000 Labels ESO 7 white paper Marking end bra...

Page 78: ...0 WL2000 AC 1334950000 Plug in unit UR20 PK 1334940000 SP 2425170000 UC20 WL2000 IOT 1334990000 Plug in unit UR20 PK 1334940000 SP 2425170000 UC20 SL2000 EC 2674520000 Plug in unit UR20 PK 1334940000...

Page 79: ...A 1 Manual u control 2604080000 03 08 2020 ANNEX Examples of module position coding A 2 Breakdown of Serial Numbers A 4 Service A 5...

Page 80: ...2 0 1 3 2 0 1 3 2 0 1 2 3 Functionally oriented coding Code Coding position Meaning 1 2 3 01 0 0 0 4 digital inputs 4DI 02 0 0 1 8 digital inputs 8DI 03 0 0 2 16 digital inputs 16DI 10 0 2 1 4 digita...

Page 81: ...1 1 2 23 24 1 1 3 24 25 1 2 0 25 26 1 2 1 26 27 1 2 2 27 28 1 2 3 28 29 1 3 0 29 30 1 3 1 30 31 1 3 2 31 32 1 3 3 32 Slot oriented coding Code Coding position Station slot 1 2 3 33 2 0 0 33 34 2 0 1...

Page 82: ...August 8 8 8 0 8 2021 A V September 9 9 9 0 9 2022 A W October O 10 A 1 0 2023 A X November N 11 B 1 1 2024 A Y December D 12 C 1 2 2025 A Z 13 D 1 3 2026 B A 14 E 1 4 2027 B B 15 F 1 5 2028 B C 16 G...

Page 83: ...410 claudiu totea weidmueller com www weidmueller com Serbia RS Representative Office Weidm ller Interface GmbH Co KG Ustanicka 189 III sprat lokal 7a 11050 Beograd Tel 381 112885274 Fax 381 112885274...

Page 84: ...and know the technological challenges of tomorrow We are therefore continuously developing innovative sustainable and useful solutions for their individual needs Together we set standards in Industria...

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