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6.3 Wiring
WARNING
Explosion risk!
▶
Before assembly, make sure that there is
not a potentially explosive atmosphere!
▶
For applications in potentially explosive
atmospheres, observe the installation and
construction requirements of EN 60079-
15 and/or country-specific regulations.
WARNING
Dangerous contact voltage!
▶
Carry out assembly and wiring work on
the u-control station only when the power
supply is disconnected.
▶
Make sure that the place of installation
(switch cabinet etc.) has been discon
-
nected from the power supply!
WARNING
Safety functions can be impaired!
When safe I/O modules or safe power-feed
modules are installed in the u-control station,
please observe the following points:
▶
Please use wire-end ferrules in combina-
tion with flexible/multi-conductor cables to
avoid cross-circuits.
▶
Ensure that for safety inputs in the config-
uration without test pulses the cabling
prevents external short circuits (see
DIN EN ISO 13849-2 Table D.4).
Once the u-control station has been mechanically installed,
the wiring can be carried out in accordance with the wiring
plan.
Wiring of modules with connectors PG 1.5 mm
Only copper wires with a cross section between 0.14 mm²
and 1.5 mm²
(
AWG 16 – 26)
may be connected.
We recommend using the following wire-end ferrules:
Cross-section
AWG
Weidmüller order no.
Weidmüller colour code
Weidmüller order no.
DIN colour code
0.14 mm²
26
9028240000
0.25 mm²
24
9025760000
0.34 mm²
22
9025770000
0.50 mm²
20
9025870000
9019020000
0.75 mm²
18
9025860000
9019050000
1.00 mm²
17
9025950000
9019100000
1.50 mm²
16
0635100000
9019130000
Wire-end ferrules for the wiring
The external dimensions of the crimped wire-end ferrules
must conform with IEC-60947-1. We recommend the follow-
ing tools for crimping:
–
Crimping tool for wire-end ferrules from 0.25 mm² to
1.5 mm² (AWG 16 – 24)
with a trapezoidal indentation
crimp, type: PZ 6/5 ZERT (Order No. 9017900000)
–
Crimping tool for wire-end ferrules from 0.14 mm² to
0.75 mm² (AWG 18 – 26)
with a trapezoidal crimp, type:
PZ 1.5 ZERT (Order No. 9017310000)
u-remote modules (except HD modules) and controllers
are equipped with the “PUSH IN” connector system. Sin-
gle-strand and fine-strand lines with wire-end ferrules can be
inserted without the need for a tool.
▶
Each cable must be the optimal length so that the bend-
ing radii observe the manufacturer's specifications.
▶
Strip the insulation from the lines to a length of approx.
10 mm ± 1 mm, even if you are using wire-end ferrules.
If
you use wire-end ferrules with plastic collars, strip the
wires to 12 mm ± 1 mm.
▶
Connect all lines according to wiring diagram.
For the usage and handling of the “PUSH-IN” system, see
Section 9.3.
44
2604080000/03/08.2020
Manual u-control
6 Installation
| Wiring
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