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33

Error Codes (Cont.)

Code

Problem

Resolution

109

Reference voltage out of tolerance.

Processor must be returned for calibration. You 

cannot fuse if the error is detected.

110

STOP pressed during previous 

fusion.

Do not press the STOP button during the fusion 

unless in an emergency situation.

111

Fusion complete with no other 

errors.

There were no problems with this fusion.

112

Fitting disconnected

Current drops close to 0 during the fusion. If 

the problem persists there is more than likely an 

output cable problem and the processor should 

be returned for service.

113

The calibration date has expired.

Send the processor in for calibration.

114

There is no valid calibration date set.

Send the processor in for calibration.

115

The processor is not capable of 

outputting the current required to 

fuse this fitting

As long as the fitting's fusion requirements 

are within the specified output range of the 

processor, this could be an output cable error or 

a calibration error. Try cleaning the Output Lead 

Ends. If the problem persists, the processor will 

need to e returned for service.

116

The processor is not capable of 

outputting the voltage required to 

fuse this fitting.

117

Input voltage is out of range and the 

fusion cannot start.

Verify that the input voltage and frequency 

displayed on the CONNECT LEADS screen are 

reasonable and within the range specified in the 

Specification Table (See page 6). If the parame-

ters displayed differ significantly from the actual 

input, then there is a processor problem and it 

must be returned for service.

118

Frequency is out of range and the 

fusion cannot start.

119

Internal processor temperature is 

out of range.

Allow the processor to cool before fusing again. 

This error can be seen if multiple large fittings are 

fused one after the other.

120

A time of 0 seconds for the fusion 

was entered or calculated.

This is more than likely a temperature measure-

ment problem. Verify the temperature displayed 

in the CONNECT LEADS screen is reasonable 

and within the range specified in the Specifi-

cation Table (See page 6). If the temperature 

displayed differs significantly from the actual 

temperature the there is a processor problem 

and it must be returned for service.

121

Invalid Operator ID card scanned.

Verify the system date is correct and, if so, con-

tact the agency that issued the Operator ID card.

122

Not an Operator ID card.

Contact the agency that issued the Operator ID 

card.

123

The Operator ID card scanned 

does not contain privileges for the 

functions this machine is capable of 

performing.

124

Current offset is out of spec.

Processor must be returned for calibration. You 

cannot fuse if this error is detected.

Summary of Contents for ORION Rionfuser

Page 1: ...ricity electrocution and shock hazards Local building or plumbing codes may require modifications to the information provided You are required to consult the local building and plumbing codes prior to...

Page 2: ...3 Setting the Language 24 Smart Scanner 24 Advanced User 24 25 Short Stab Detect 24 Operator ID 24 Profiles 24 Appendix 25 Connecting Multiple Fittings 25 Entering Data with the Keypad 25 Downloading...

Page 3: ...enclosures be opened All warranties are void if the factory seal has been broken Before any fusion is performed it is the responsibility of the operator to always verify that all the information disp...

Page 4: ...n with its advice The integrity of the piping system is the ultimate responsibility of the installer This publication is not to be taken as a license to operate under or rec ommendation to infringe an...

Page 5: ...rial Port 9600 8 n 1 N A N A Type A USB Port N A USB A type connector for attaching a USB flash drive to download fusion data N A Type B USB Port N A USB B type connector for attaching the AutoCal fie...

Page 6: ...button may mean STOP RESET or CANCEL depending upon the context of the operation being performed at the time 4 The UP button and DOWN button are used to scroll through the various menus These but tons...

Page 7: ...7 Faceplate Controls Faceplate Controls START button Replaceable Display Shield UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor RF 3000LE Bluetooth RF 3000LE Bluetooth...

Page 8: ...8 START button Replaceable DisplayShield UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor USB Type A Port USB Type B Port RF 3000LE USB RF 3000LE USB Faceplate Controls...

Page 9: ...on UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor Serial Port Emergency STOP Switch GFCI Rionfuser LT Input Cable Emergency STOP Switch Fuse Output Cable Buzzer RF 3000LE Side P...

Page 10: ...10 Cables Output Cable Input Cable RF 3000LE GFCI Input Cable 4 0mm Lead Ends Field Replaceable Shown...

Page 11: ...l help ensure proper operation 1 Keep the area around the Temperature Sensor clean and free of obstructions by wiping with a soft dry towel This is a critical area to keep clean as dirt will affect th...

Page 12: ...cessor will display the message Error 113 Calibra tion Required informing the operator that the calibration date has passed This will not prevent the processor from performing fusions however the proc...

Page 13: ...TOP switch to turn the processor ON Test the GFCI by pressing the Test button followed by the RESET button After the processor has turned ON startup screens similar to the following will be displayed...

Page 14: ...line on the CONNECT LEADS screen indicates the generator status The voltage and the frequency are displayed It is important that the voltage measurement is within the allowable range and the frequenc...

Page 15: ...llows the operator to automatically select between one of several fusion settings pre programmed for a variety of PVDF fitting sizes Manual Fusion allows the operator to manually configure the fusion...

Page 16: ...is being performed in an environment where the ambient temperature is below 50 F please consult Orion Engineering Department at 910 865 7530 for pre heat instructions before proceeding All other fusi...

Page 17: ...on is being performed in an environment where the ambient temperature is below 50 F please consult Orion Engineering Department at 910 865 7530 for pre heat instructions before proceeding All other fu...

Page 18: ...s specified by the fitting manufacturer When beginning a Manual Fusion the following screen will be displayed Enter the fusion current by using the UP button and DOWN button to increment and decrement...

Page 19: ...e is displayed press the START button ENTER FUSION TIME 1 min 30 sec Failure to verify that the fusion information is correct before start ing a fusion could result in signifi cant damage to personal...

Page 20: ...verify the information on this screen is correct before pressing START The processor will BEEP once per second and the text PRESS START on the bottom line of the display will flash on and off Once yo...

Page 21: ...n this case 118 volts The current generator frequency This number should remain relatively constant throughout the fusion When the fusion is complete if no errors were encountered during the fusion pr...

Page 22: ...lowing screen will be displayed With the keypad see page 25 enter the correct date using the MM DD YYYY format and the correct time using the 24 hour military format Press START button to save the inf...

Page 23: ...orrect passcode has been entered Use the UP DOWN buttons to highlight the desired option Press the START button to access the desired option Press the STOP button to return to normal operation Short S...

Page 24: ...he cursor up to the previous character and change it If the STOP button is pressed while on the first character the processor will back up to the previous screen Repeat this procedure until all data i...

Page 25: ...g was fused Mea Res The resistance of the fitting specified in the barcode Tolerance The specified resistance tolerance Mea Res Pre The actual measured resistance of the fitting before the fusion Mea...

Page 26: ...e fusion data will be written to the drive 4 A progress screen similar to the following will be displayed as the download proceeds 5 After the download is complete the processor will return to the CON...

Page 27: ...pp perform the following steps 1 Turn ON the processor and allow it to proceed through the INTERNAL SELF TEST until it reaches the CONNECT LEADS screen 2 Open the EF Utilities app on your smart phone...

Page 28: ...ield environment The most probable cause of fuse failure is a defective or inappropriately sized generator If you have a fuse problem check your generator first Tools Required 1 8 Flat Blade Screwdriv...

Page 29: ...other accessories wear tear etc Before starting a fusion it is important to make sure the generator has enough fuel to complete the electrofusion cycle the auto throttle is disengaged in anticipation...

Page 30: ...l look similar to this The processor will countdown the number of days until calibration is due The text mm dd yyyy shows the month day and year that the calibration is due To avoid being locked out o...

Page 31: ...bient Temperature Warning This section applies to the RF 3000LE Electrofusion Processor only Fusions performed in ambient temperatures less than 50 F may require additional preparation and instruction...

Page 32: ...valid fusion parameters This is not a barcode wand error or scanning problem Verify that the barcode is an ISO stan dard 24 digit fitting barcode 101 Ambient temperature is out of range Verify the te...

Page 33: ...tart Verify that the input voltage and frequency displayed on the CONNECT LEADS screen are reasonable and within the range specified in the Specification Table See page 6 If the parame ters displayed...

Page 34: ...countdown time elapsed Do not disconnect the fitting before the manu facturer s recommended countdown time has expired 140 The fusion was shut off to protect the processor from damage due to extremely...

Page 35: ...use misuse misapplication improper installation or improper maintenance or alteration of the product Some States do not allow limitations on how long an implied warranty lasts and some States do not a...

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