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The 

Rionfuser Electrofusion Processor

 is a reliable, easy-to-use, rugged tool designed to with-

stand the conditions found at construction sites around the world. With proper care, your processor 

will perform for many years.

Here are some general guidelines that should be followed to extend the life of your processor and 

keep it in warranty.

The enclosure is very durable and shock resistant; however, do not subject the processor to any 

unnecessary shocks or stresses including but not limited to:

  • Tossing the processor into or out of a vehicle

  • Dropping the processor

  • Dragging the processor by the cables leads

Subscribe to the recommended calibration service offered by WATTS (See page 13).

The 

Rionfuser Electrofusion Processor 

will provide the proper outputs for a complete fusion 

based on the inputs received from the operator.

Always verify that the voltage and time displayed on the LCD display are the same as the values 

specified by the fitting manufacturer. In many cases these values are printed on a tag affixed to the 

fitting, however, this is not always the case.

Service Recommendations

Customer Maintenance

There are a few simple services that can be performed by the user that will help ensure proper 

operation:

  1.  Keep the area around the Temperature Sensor clean and free of obstructions by wiping with  

   

a soft dry towel. This is a critical area to keep clean, as dirt will affect the ambient temperature  

   

reading. If this sensor is reading incorrectly, fusion times may be affected and the integrity of  

   

the fusion may be compromised.

  2.  Make sure the fitting adapters are clean and properly attached to the Output Cable. Failure to  

   

do so may result in an improper output applied to the fitting.

  3.  Make sure power sources are appropriately rated and operating at the manufacturer's        

   

specified capacity. 

Refer to page 30 for instructions and guidelines to use when choosing a  

   

power source.

Proper care of the processor and output cable will greatly extend the life of your 

Rionfuser Electro-

fusion Processor 

and will help reduce service times and costs.

Customer Responsibilities

Failure to verify that the fusion 

information is correct before 

starting a fusion could result in 

significant damage to personal 

property, personal injury, and/or 

death.

WARNING

!

The 

Rionfuser Electrofusion Processor

 is splash resistant, 

NOT WATERPROOF

. It should 

be stored in a clean, dry environment at a temperature between 0-140°F. 

DO NOT STORE THE 

PROCESSOR OUTSIDE. DO NOT WASH THE PROCESSOR WITH A HOSE.

When in doubt, always check the fusion information with data supplied from the fitting manufacturer.

Summary of Contents for ORION Rionfuser

Page 1: ...ricity electrocution and shock hazards Local building or plumbing codes may require modifications to the information provided You are required to consult the local building and plumbing codes prior to...

Page 2: ...3 Setting the Language 24 Smart Scanner 24 Advanced User 24 25 Short Stab Detect 24 Operator ID 24 Profiles 24 Appendix 25 Connecting Multiple Fittings 25 Entering Data with the Keypad 25 Downloading...

Page 3: ...enclosures be opened All warranties are void if the factory seal has been broken Before any fusion is performed it is the responsibility of the operator to always verify that all the information disp...

Page 4: ...n with its advice The integrity of the piping system is the ultimate responsibility of the installer This publication is not to be taken as a license to operate under or rec ommendation to infringe an...

Page 5: ...rial Port 9600 8 n 1 N A N A Type A USB Port N A USB A type connector for attaching a USB flash drive to download fusion data N A Type B USB Port N A USB B type connector for attaching the AutoCal fie...

Page 6: ...button may mean STOP RESET or CANCEL depending upon the context of the operation being performed at the time 4 The UP button and DOWN button are used to scroll through the various menus These but tons...

Page 7: ...7 Faceplate Controls Faceplate Controls START button Replaceable Display Shield UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor RF 3000LE Bluetooth RF 3000LE Bluetooth...

Page 8: ...8 START button Replaceable DisplayShield UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor USB Type A Port USB Type B Port RF 3000LE USB RF 3000LE USB Faceplate Controls...

Page 9: ...on UP button DOWN button STOP button 4X20 LCD Display Temperature Sensor Serial Port Emergency STOP Switch GFCI Rionfuser LT Input Cable Emergency STOP Switch Fuse Output Cable Buzzer RF 3000LE Side P...

Page 10: ...10 Cables Output Cable Input Cable RF 3000LE GFCI Input Cable 4 0mm Lead Ends Field Replaceable Shown...

Page 11: ...l help ensure proper operation 1 Keep the area around the Temperature Sensor clean and free of obstructions by wiping with a soft dry towel This is a critical area to keep clean as dirt will affect th...

Page 12: ...cessor will display the message Error 113 Calibra tion Required informing the operator that the calibration date has passed This will not prevent the processor from performing fusions however the proc...

Page 13: ...TOP switch to turn the processor ON Test the GFCI by pressing the Test button followed by the RESET button After the processor has turned ON startup screens similar to the following will be displayed...

Page 14: ...line on the CONNECT LEADS screen indicates the generator status The voltage and the frequency are displayed It is important that the voltage measurement is within the allowable range and the frequenc...

Page 15: ...llows the operator to automatically select between one of several fusion settings pre programmed for a variety of PVDF fitting sizes Manual Fusion allows the operator to manually configure the fusion...

Page 16: ...is being performed in an environment where the ambient temperature is below 50 F please consult Orion Engineering Department at 910 865 7530 for pre heat instructions before proceeding All other fusi...

Page 17: ...on is being performed in an environment where the ambient temperature is below 50 F please consult Orion Engineering Department at 910 865 7530 for pre heat instructions before proceeding All other fu...

Page 18: ...s specified by the fitting manufacturer When beginning a Manual Fusion the following screen will be displayed Enter the fusion current by using the UP button and DOWN button to increment and decrement...

Page 19: ...e is displayed press the START button ENTER FUSION TIME 1 min 30 sec Failure to verify that the fusion information is correct before start ing a fusion could result in signifi cant damage to personal...

Page 20: ...verify the information on this screen is correct before pressing START The processor will BEEP once per second and the text PRESS START on the bottom line of the display will flash on and off Once yo...

Page 21: ...n this case 118 volts The current generator frequency This number should remain relatively constant throughout the fusion When the fusion is complete if no errors were encountered during the fusion pr...

Page 22: ...lowing screen will be displayed With the keypad see page 25 enter the correct date using the MM DD YYYY format and the correct time using the 24 hour military format Press START button to save the inf...

Page 23: ...orrect passcode has been entered Use the UP DOWN buttons to highlight the desired option Press the START button to access the desired option Press the STOP button to return to normal operation Short S...

Page 24: ...he cursor up to the previous character and change it If the STOP button is pressed while on the first character the processor will back up to the previous screen Repeat this procedure until all data i...

Page 25: ...g was fused Mea Res The resistance of the fitting specified in the barcode Tolerance The specified resistance tolerance Mea Res Pre The actual measured resistance of the fitting before the fusion Mea...

Page 26: ...e fusion data will be written to the drive 4 A progress screen similar to the following will be displayed as the download proceeds 5 After the download is complete the processor will return to the CON...

Page 27: ...pp perform the following steps 1 Turn ON the processor and allow it to proceed through the INTERNAL SELF TEST until it reaches the CONNECT LEADS screen 2 Open the EF Utilities app on your smart phone...

Page 28: ...ield environment The most probable cause of fuse failure is a defective or inappropriately sized generator If you have a fuse problem check your generator first Tools Required 1 8 Flat Blade Screwdriv...

Page 29: ...other accessories wear tear etc Before starting a fusion it is important to make sure the generator has enough fuel to complete the electrofusion cycle the auto throttle is disengaged in anticipation...

Page 30: ...l look similar to this The processor will countdown the number of days until calibration is due The text mm dd yyyy shows the month day and year that the calibration is due To avoid being locked out o...

Page 31: ...bient Temperature Warning This section applies to the RF 3000LE Electrofusion Processor only Fusions performed in ambient temperatures less than 50 F may require additional preparation and instruction...

Page 32: ...valid fusion parameters This is not a barcode wand error or scanning problem Verify that the barcode is an ISO stan dard 24 digit fitting barcode 101 Ambient temperature is out of range Verify the te...

Page 33: ...tart Verify that the input voltage and frequency displayed on the CONNECT LEADS screen are reasonable and within the range specified in the Specification Table See page 6 If the parame ters displayed...

Page 34: ...countdown time elapsed Do not disconnect the fitting before the manu facturer s recommended countdown time has expired 140 The fusion was shut off to protect the processor from damage due to extremely...

Page 35: ...use misuse misapplication improper installation or improper maintenance or alteration of the product Some States do not allow limitations on how long an implied warranty lasts and some States do not a...

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