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Warnings & Error Codes
Warning Codes
A warning code will be displayed when a situation exists that (in the manufacturer's opinion) may
adversely affect the performance of the processor over time. Warning codes are designed for
informational purposes only and have no effect on the outcome of a fusion. A warning code may
be displayed either before or after a fusion and will require operator acknowledgment before normal
operation can resume.
It is strongly recommended that operators familiarize themselves with all warning codes
and their causes and adhere to the recommendations below when they are received.
Error Codes
Code
Description
Cause
Recommendation
53
Low
Temperature
Advisory
Occurs when the ambient
temperature read by the
processor is less than 50°F.
Consult Orion Engineering Department
at
910-865-7530
for pre-heat instruc-
tions before proceeding with fusions in
temperatures at less than 50°F.
Code
Problem
Resolution
100
The barcode was scanned success-
fully, however the processor cannot
decode the information into valid
fusion parameters.
This is not a barcode wand error or scanning
problem. Verify that the barcode is an ISO stan-
dard 24 digit fitting barcode.
101
Ambient temperature is out of range. Verify the temperature displayed in the CON-
NECT LEADS screen is reasonable and within
the range specified in the Specification Table
(See page 6). If the temperature displayed differs
significantly from the actual temperature, then
there is a processor problem and it must be
returned for service.
102
Measured resistance does not
match resistance identified in the
barcode.
Check Output Lead Ends for excessive wear
and/or damage. If the Output Lead Ends are in
good condition, reattach the processor to the
fitting and try again. If the problem persists, there
is more than likely a calibration or output cable
malfunction.
103
Shorted coil in fitting.
Check for a short stab or a shorted coil.
105
Can't maintain output voltage.
Verify the Output Lead Ends are clean, the
power supply is sized correctly for the fitting you
are fusing, and the power supply is operating
correctly.
108
The power supply was shut off
during the previous fusion.
This could be anything from an improperly sized
generator to someone switching the processor
off during a fusion.
