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Water Specialist

WS2H, WS2HF, and WS3

Control Valve Manual

WARNING: USE ONLY SILICONE-BASED LUBRICANTS ON ALL CLACK CORPORATION COMPONENTS

HYDROCARBONS WILL DAMAGE COMPONENTS THAT CONTAIN O-RINGS AND OR PLASTIC. THIS CAN CAUSE

LEAKS OR BREAKAGE. DO NOT USE LUBRICANTS THAT CONTAIN HYDROCARBONS SUCH AS VASELINE®/

PETROLEUM JELLY, WD-40®, ETC. DO NOT USE CLACK CONTROL VALVE PRODUCTS ON WATER SUPPLIES THAT

CONTAIN HYDROCARBONS, SUCH AS BENZENE, GASOLINE, KEROSENE, ETC.

Summary of Contents for WS2HF

Page 1: ...MPONENTS HYDROCARBONS WILL DAMAGE COMPONENTS THAT CONTAIN O RINGS AND OR PLASTIC THIS CAN CAUSE LEAKS OR BREAKAGE DO NOT USE LUBRICANTS THAT CONTAIN HYDROCARBONS SUCH AS VASELINE PETROLEUM JELLY WD 40...

Page 2: ...Page 2 WS2H WS2HF and WS3 Manual...

Page 3: ...reens 21 Expansion Setup Screens 23 Installer Setup Screens 26 Diagnostic Screens 28 Valve History 31 Custom Motorized Drive Timing 32 Modbus Information 33 Installation 36 Installation Summary 41 Cyc...

Page 4: ...e 44 0 Meter Accuracy Flow Range WS2 Valves 5 1 5 125 gpm 5 7 473 lpm WS3 Valve Optional External Meter 5 3 5 350 gpm 13 3 1325 lpm Regenerant Refill Rate Variable Shipped from Factory with 2 2 gpm 8...

Page 5: ...3 Acceptable pulse input is 1 999 pulses gallon or 4 519 pulses liter WIRING FOR CUSTOM POWER ADAPTER 1 Cable should be one unshielded pair of 22AWG UV resistant UL2464 compliant wire 2 Connector deta...

Page 6: ...ity 7 DISPLAY Connection for POD display 8 USB USB connection for future use Must use adapter cable to convert from micro USB connection to USB female adapter 9 COMM IN MODBUS RJ45 communication port...

Page 7: ...nit 2 Unit B labeled FLOW NOTE When using a single external meter SYSTEM PULSES and the proper pulse rate must be selected in the programming section Plumbing Connections To regenerate with raw untrea...

Page 8: ...ough RJ45 cables T 568B wiring connect the COMM OUT of the LEAD control to the COMM IN of LAG 1 and the COMM OUT of LAG 1 to the COMM IN of LAG 2 See Page 6 for connector locations Plumbing Connection...

Page 9: ...r Main Setup Menu Diagnostics and History Standby LED Signals that a unit is not in service or regen Flashes to alert status conditions 1 per second indicates flow had been detected while the unit was...

Page 10: ...it will establish communication with the remaining units and transfer the remaining settings to them 7 Step through the remainder of the System Setup screens and set appropriately 8 Select Installer S...

Page 11: ...15010 Run Time Too Short Bypass Drive Could Not Drive Offline 15011 Run Time Too Short Bypass Drive Could Not Drive Online 16001 Communication Lost With Unit 2 16002 Communication Lost With Unit 3 160...

Page 12: ...e LEAD unit displays the days remaining on the lead unit Days can be manually reduced by holding the down arrow USER 3 Time Displays the current date and time of day USER 4 Flow Rate Unit Displays tha...

Page 13: ...een does not display on single tank units or systems with volumetric capacity turned off USER 7 Volume Totalizer System Displays the total volume of the system since install reset Re settable to zero...

Page 14: ...lash and the relay with that setpoint closes Screen and the relay are re set by pressing any button System operates as normal behind the indicator screen Only active if Timer 2 or Timer 3 is set to Da...

Page 15: ...Setup items in the System Setup Screens section CYCLE SETUP Setup the primary and secondary regeneration cycles EXPANSION SETUP Setup expansion port options if expansion boards are installed RETURN H...

Page 16: ...its need to regenerate will initiate sequential regenerations of all units series regeneration Immediate systems will regenerate all unit in series upon the first unit reaching 0 capacity Delayed unit...

Page 17: ...ystem will determine the need to regenerate based on Each unit individually reaching 0 capacity Immediate systems will regenerate depleted units immediately after current flow conditions allow deplete...

Page 18: ...volumetric capacity is set to OFF SYSTEM SETUP 8 Separate Source Each unit has isolation to control system operation and will not supply service water during regeneration Drive timing will keep units...

Page 19: ...eration OFF Regeneration is scheduled after reaching 0 capacity SYSTEM SETUP 11 SYSTEM SETUP 11 Auxiliary Input OFF Auxiliary input is disabled REGEN DELAYED Control will immediately schedule a regen...

Page 20: ...equence SYSTEM SETUP SCREENS CONTINUED SYSTEM SETUP 11A Level Input option selected Set a time duration of switch closure when Level option is selected SYSTEM SETUP 12 Meter Size Selection 2 METER Set...

Page 21: ...l not appear if regeneration repeats is set to OFF CYCLE SETUP 2 CYCLE SETUP 1A CYCLE SETUP 1A Select first step of the primary regeneration cycle CYCLE SETUP 1C Select the second step of the primary...

Page 22: ...elect the second step of the secondary regeneration cycle Continue selecting the step type and entering the duration until the secondary regeneration cycle has been defined Select END as the last step...

Page 23: ...a specified cycle and will stay energized for a specified amount of time SYSTEM VOLUME The relay is energized at a specified volume based on combined volume usage of all units in the system and stays...

Page 24: ...on starts before energizing the relay EXPANSION SETUP 2B 2B EXPANSION SETUP 2B 2B TIME Enter the total time to keep the relay energized for EXPANSION SETUP 2B 3A EXPANSION SETUP 2B 3A REGEN CYCLE Sele...

Page 25: ...o energize the relay at EXPANSION SETUP 2B 5B EXPANSION SETUP 2B 5B REGEN VOLUME Enter the total time to keep the relay energized for EXPANSION SETUP 2B 6A EXPANSION SETUP 2B 6A MAX DAILY VOLUME Enter...

Page 26: ...next page OFF will only be displayed if OFF is selected in System Setup 8 Settings will be based on the type of day override control set in system setup Off will be displayed for units with day overr...

Page 27: ...n for each day Press NEXT to advance to the next day Repeat for each day of the week i e no regeneration on Sunday INSTALLER 2B Use UP or DOWN to toggle between YES or NO i e regeneration on Saturday...

Page 28: ...AGNOSTIC 1 Days since the last regeneration All Diagnostic History screens are resettable with the History Reset sequence while in the Diagnostics 1 screen Holding the Set Clock and Regen buttons for...

Page 29: ...0 is today Day 1 was yesterday DIAGNOSTIC 5 GO TO DIAGNOSTIC 6 Simultaneously press UP and DOWN DIAGNOSTICS 5A Hourly history of maximum flow rate Use the UP and DOWN arrow to select the hours of the...

Page 30: ...IC 8 DIAGNOSTICS 8 Displays the time and day of the last 40 regenerations Use the UP and DOWN arrows to scroll through each saved regeneration DIAGNOSTIC 9 DIAGNOSTICS 9 Displays the time and day of t...

Page 31: ...and DOWN simultaneously again for 3 seconds Non Resettable HISTORY 1 Total days since startup Time only accumulates while the unit is plugged in HISTORY 1 HISTORY 2 Total regenerations since startup H...

Page 32: ...ansitioning offline for Backwash Cycle 1 and coming online for Fill Cycle 5 Timing can be further customized per cycle by adding a time delay to the sequence Accessed by pressing the UP and DOWN arrow...

Page 33: ...u and press NEXT Select the desired baud rate and press NEXT Set the address of the device 0 247 and press NEXT Wiring for USB to RS485 Adapter ULinx 485USBTB 4W Pin Function T 568B Cable Colors 1 TDA...

Page 34: ...rmation as Valve 1 and repeat For example register 40021 is Valve 2 Flow Rate register 40029 is Valve 3 Flow Rate and so on 40133 Valve 16 Flow Rate R 40134 Valve 16 Capacity Remaining High Word GAL o...

Page 35: ...e Value Modbus registers can only hold 2 bytes worth of data but some of the values stored in the WS2H 3 control are 4 bytes long To get those values into Modbus registers they need to be broken down...

Page 36: ...Page 36 WS2H WS2HF and WS3 Manual INSTALLATION WS2H 81 2SWLRQDO DVH HLJKW GGHUV 2XWOHW 7KUHDGV UDLQ 7KUHDGV QOHW 7KUHDGV 7RS 2I 7DQN HQWHU LQH QMHFWRU 5HJHQHUDQW LQH...

Page 37: ...WS2H WS2HF and WS3 Manual Page 37 WS2HF 5HJHQHUDQW LQH QOHW 7KUHDGV 7RS 2I 7DQN HQWHU LQH UDLQ 7KUHDGV QMHFWRU 2XWOHW 7KUHDGV 81 2SWLRQDO DVH HLJKW GGHUV INSTALLATION CONTINUED...

Page 38: ...Page 38 WS2H WS2HF and WS3 Manual INSTALLATION CONTINUED WS3 QOHW 7KUHDGV 2XWOHW 7KUHDGV 5HJHQHUDQW LQH 7RS 2I 7DQN HQWHUOLQH UDLQ 7KUHDGV...

Page 39: ...EQUIREMENTS The plug in Power adapter is for dry locations only The tanks should be on a firm level surface Electrical Use an uninterrupted outlet installed within 15 feet 4 57 meters of the water con...

Page 40: ...a drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage 8 Regeneration If the control valve is to be used to...

Page 41: ...min ______________ max ______________ Tank Size Diameter ______________ Height __________________ Resin or Media Volume ____________________________________ Resin or Media Type _______________________...

Page 42: ...ge 42 WS2H WS2HF and WS3 Manual CYCLE POSITIONS FLOW DIAGRAMS SERVICE BACKWASH Treated Water Outlet Raw Water Inlet Raw Water Inlet Raw Hard Water is bypassed during regeneration Backwash Water to Dra...

Page 43: ...low Rinse Water to Drain Injector feed water from Raw Water Inlet supply DRAW SLOW RINSE CYCLE POSITIONS FLOW DIAGRAMS CONTINUED Raw Water Inlet Raw Hard Water is bypassed during regeneration Backwash...

Page 44: ...ter Inlet Raw Hard Water is bypassed during regeneration Rinse Water to Drain Raw Water Inlet Treated Water Supply Treated Water to Regenerant Tank Treated water from Refill Tube Refill port to refill...

Page 45: ...S POD CABLE 1 4 V3242 03BOARD WS2H 3 VLV W MODBUS PCB REPL 1 5 V3224 01R WS2H 3 COVER ASY PLATINUM 1 6 V3107 01 WS1 MOTOR ASY 1 7 V3226 01 WS2H 3 DRIVE BRACKET ASY 1 8 V3110 WS1 DRIVE GEAR 12X36 3 9 V...

Page 46: ...Seal Spacer Stack 1 Not Shown V3468 04 1 4 Plug NPT 2 V3465 04 1 4 Plug BSPT 9 V3201 03 V3201 01HF V3667 03 Main Body NPT 1 V3201BSPT 03 V3201BSPT 01HF V3667BSPT 03 Main Body BSPT 10 V3279 V3763 Base...

Page 47: ...ter assembly to relieve tension on the retaining clip V3632 or the U shaped V3223 WS2 Meter Clip Remove the clip and take the meter assembly out of the housing 3 Remove the bend from the two exposed t...

Page 48: ...6 O RING 216 and a V3163 O RING 019 Any V3162 XXX flow control may be used V3237 01 WS2H SOFTFILL TUBE ASY contains a V3155 O RING 112 V3287 O RING 110 and a V3288 O RING 206 V3010 2A through V3010 2G...

Page 49: ...0 1 2 3 4 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V3010 2C US Units Total Slow Rinse Draw 0 1 2 3 4 5 6 7 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V3010 2E US Units Tot...

Page 50: ...e Draw 0 10 20 30 40 50 60 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm Order No V3010 2A Metric Units Total Slow Rinse Draw 0 2 4 6 8 10 12 14 16 100 200 300 400 500 600 700 800 900...

Page 51: ...FL O RING 6 FLANGE ADAPTER 1 1 6 V3261 01 WS2H FLANGE BASE 1 V3671 01 WS3 FLANGE BASE 1 V3055 WS2H 2QC 6 INCH FLANGE BASE ASY or V3090 WS3 6 INCH FLANGE BASE ASY Drawing No Order No Description Quanti...

Page 52: ...25 GPM Stainless Steel 9 85 GPM Direction of Flow Direction of Flow All drain line flow control housings are shipped without flow control washers See drain line flow control washer section for availa...

Page 53: ...n line flow control washers Pay close attention to proper DLFC orientation 5 Assemble Properly orientate the V3052 in the direction of flow 6 Inlet and outlet threads are 2 Couplings for iron pipe may...

Page 54: ...one V3766 retainer V3190 XXX must be installed in the center hole When using two V3766 retainers a V3190 XXX must be installed in the center hole of one of the retainers and the center hole on the ot...

Page 55: ...ntrol V3190 090 9 0 GPM Drain line flow control V3190 100 10 0 GPM Drain line flow control V3190 110 11 0 GPM Drain line flow control V3190 130 13 0 GPM Drain line flow control V3190 150 15 0 GPM Drai...

Page 56: ...o Long Bypass Drive 15010 Run Time To Short Bypass Drive Could Not Drive Offline 15011 Run Time To Short Bypass Drive Could Not Drive Online 16001 Communication Lost With Unit 2 16002 Communication Lo...

Page 57: ...pass isolation valve in bypass position b Meter is not connected to meter connection on PC Board c Restricted stalled meter turbine d Meter wire not installed securely into three pin connector e Defec...

Page 58: ...ater quality is poor a Higher than anticipated water usage b Meter not registering c No regenerant or low level of regenerant in regenerant tank d Control fails to draw in regenerant e Water quality f...

Page 59: ...ram settings b Visual inspection measure volume output into container 2 See Troubleshooting Guide 12 12 Control valve fails to draw in regenerant a Injector is plugged b Faulty regenerant piston c Reg...

Page 60: ...ace PC Board 15 Err 1002 Control valve motor ran too short and was unable to find the next cycle position and stalled a Foreign material is lodged in control valve b Mechanical binding c Main white dr...

Page 61: ...5003 MAV or NHWBP valve motor ran too long and unable to find the proper park position Motorized Alternating Valve MAV No Hard Water Bypass NHBP a Control valve programmed for ALT A or NHWBP without h...

Page 62: ...motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 20 Err 15011 Motorized Bypass or MAV for NHBP valve motor ran too short stalled while trying to dr...

Page 63: ...N buttons for about 3 seconds to resynchronize software with piston position Re program valve to proper setting b Make sure wires in connector are inserted securely and no wires are broken Clean pins...

Page 64: ...ective coating c Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position d Properly insert motor into casing do not force into casing twist while inserting Pres...

Page 65: ...WS2H WS2HF and WS3 Manual Page 65 NOTES...

Page 66: ...Page 66 WS2H WS2HF and WS3 Manual NOTES...

Page 67: ...WS2H WS2HF and WS3 Manual Page 67...

Page 68: ...e numbers Page 4 Modified added 2HF information Page 11 Updated displays Page 23 EXPANSION SETUP 1 and 2A displays Page 33 Added Modbus information Page 36 WS2HF Drawing Page 39 Added reference to WS2...

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