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WINCH MANUAL 

IMpORTANT SAFETY INSTRUCTIONS

3

EN

IMpORTANT SAFETY INSTRUCTIONS

 

DANGER

DO NOT EXCEED RATED CAPACITY.

INTERMITTENT USE ONLY - COOL BETWEEN USES.
DO NOT

 use winch for lifting/moving people or live animals. 

A minimum of five wraps of cable around the drum barrel is necessary 

for pulling and holding the rated load. The cable clamp is not designed 

to hold the load without the 5 wraps of cable around the drum. 

(usually marked red on the drum end of the cable)

 

DANGER

Keep yourself and others a SAFE DISTANCE to the side of the cable 

when under tension.

NEVER

 stand or step over a cable, or near a cable under load using a 

winch blanket or sail is strongly recommended.

DON’T

 move the vehicle to pull a load (towing) on the winch cable.  

This could result in cable breakage.

Disconnect

 the remote control and isolate when not in use.

 

DANGER

DO NOT

 exceed maximum pull rating.  Avoid “shock loading” by using 

the remote lead switch intermittently to take up the slack in the wire 

rope.  “Shock loading” can far exceed the rated capacity for the wire 

rope and drum and will result in damaging winch and brake. By doing 

so will void any warranty.

 

DANGER

DO NOT 

use you winch as securing device it is not designed for this 

and will result in damaging winch and brake and will void any warranty.

DO NOT 

exceed maximum line pull ratings shown on the tables. 

DO NOT 

use as a hoist.  Do not use for overhead lifting.

 

DANGER

NEVER 

cut, weld, or modify any part of the winch or cable. By doing 

so will void any warranty

 

DANGER

When re-spooling the cable

  Ensure that the cable spools in the 

under-wind position with the cable entering the drum from the 

bottom, not the top. To re-spool correctly, and while wearing gloves, 

keep a slight tension on the cable while pushing the remote control 

button to draw in the cable.  Walk toward the winch 

NEVER 

allowing 

the winch cable to slide through your fingers or hands.  

DO NOT

 let your hands get within 12”(30cm) of the winch while re-

spooling.  Turn off the winch and repeat the procedure until a few feet 

of cable is left.  Disconnect the remote control and finish spooling by 

hand by rotating the drum manually with the clutch disengaged.  Keep 

hands clear of the fairlead and drum while the winch is under power.

 

DANGER

Failure to read and understand these warnings may result in personal 

injury and/or property damage.
Always use gloves to protect hands when handling any type or cable/

rope. Never let the cable slide through your hands.

NEVER

 connect the cable back to itself.

Always apply blocks/chocks/straps to the wheels of the vehicle/

equipment when on an incline and in transportation.
No modifications, alterations, or deviation to the winch are authorized 

by the manufacturer and MUST NOT be made. By doing so will void 

any warranty. 
Duration of winching pulls should be kept as short as possible.  If 

the motor becomes uncomfortably hot to the touch, stop winching 

immediately and let it cool down for approx 8 mins minutes. Do not 

winch for more than two minutes at or near the maximum rated load 

without resting for 8 minutes.

 

DANGER

If the motor stalls 

DO NOT

 maintain winching.  Winches are designed 

and made for intermittent use and should be used in conjunction with 

their duty cycles.

NEVER

 release the free-spool clutch when there is a load on the 

winch as the load will roll backwards.
Use hand saver hook when handling the hook for spooling or un-

spooling the wire rope.

 

NOTICE

The winch and its all-derivative types are rated at rated capacity when 

spooling the first rope layer on the drum.  Overloading can damage 

the winch / motor / or wire rope.  
For loads over 70% of rated line pull, we recommend the use of the 

pulley block / snatch block to double the wire rope line and reduce the 

strain.  This will aid in two ways: 
It will reduce the number of rope layers on the drum and reduce the 

load on the wire rope by as much as 50%. When doubling the lineback 

to the vehicle, always attach to the frame or another load bearing 

point..

Summary of Contents for SAMURAI 175SS12

Page 1: ...the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to change without...

Page 2: ...galvanized aircraft steel cable or synthetic rope and is designed specifically for load capacity of the rated line pull of this winch The cable feeds on from underneath the drum position it is looped...

Page 3: ...ers or hands DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and fin...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...r operate winch if cable shows any signs of weakening such as knotting or kinking If it does you must replace immediately DANGER Do not move your vehicle with the cable extended and attached to the lo...

Page 6: ...nside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the optional Mounting Channel by first pulling and releasing th...

Page 7: ...trap as an anchor point on a object Never use the cable or hook as a anchor point attached to an object CAUTION NEVER attach the clevis hook back onto the winch cable as this could cause damage to the...

Page 8: ...vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in tr...

Page 9: ...sists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or voltage Operate winch while vehicle motor running Motor overheating Winch running for too l...

Page 10: ...duct 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply Warra...

Page 11: ...s Mounting bolt pattern 254 x 114 3 mm 254 x 165 1 mm Line Pull Line Speed and Amperes First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 19 7 6 0 21 0 6 4 1...

Page 12: ...ng bolt pattern 254 x 114 3 mm 254 x 165 1 mm Line Pull Line Speed and Amperes First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21 3 6 5 19 7 6 0 100 40 60...

Page 13: ...em das Seil gelagert ist Sie kann mithilfe der Fernbedienung bewegt werden um das Seil auf oder abzuwickeln 4 Drahtseil Die Winde ist mit einem verzinkten Flugzeugseil oder einem Kunststoffseil ausges...

Page 14: ...verwendet werden Sie ist nicht f r diesen Zweck ausgelegt Bei Fehlgebrauch kann es zu einer Besch digung der Winde und der Bremse kommen In diesem Fall erlischt die Garantie Die in den Tabellen angege...

Page 15: ...h digtes Seil muss sofort ausgetauscht werden Verwenden Sie nur identische Ersatzseile des Herstellers mit den richtigen Spezifikationen Seile fallen nicht unter die angebotene Garantie berpr fen Sie...

Page 16: ...steht Lesen Sie die Warnschilder auf der Verschreibung um festzustellen ob Ihr Urteilsverm gen oder Ihre Reflexe w hrend der Einnahme von Medikamenten beeintr chtigt sind Im Zweifelsfall darf das Wer...

Page 17: ...Fernbedienung Seilfenster 1 Ihre Winde hat ein Lochbild das in dieser Windenklasse Standard ist Es gibt viele Windenmontages tze die dieses Lochbild f r die g ngigsten Fahrzeuge und Montageschienen v...

Page 18: ...dsicherungshaken h lt Ihre H nde und Finger von der rotierenden Trommel fern 8 Pr fen Sie ob sich die Trommel richtig dreht Ziehen oder drehen Sie den Kupplungsknopf in die Stellung OUT Auskuppeln Fre...

Page 19: ...Sie den Gabelkopfhaken am Befestigungspunkt Schlinge Kette oder Umlenkrolle Befestigen Sie den Haken nicht wieder am Drahtseil g Legen Sie die Kupplung ein h Schlie en Sie das Kabel der Fernbedienung...

Page 20: ...und berpr fen Sie die Verbindungen und Befestigungselemente f r den n chsten Einsatz der Winde WARTUNG 1 berpr fen Sie regelm ig den festen Sitz der Befestigungsschrauben und der elektrischen Anschl...

Page 21: ...ie Position In Einkuppeln Wenn das Problem weiter besteht muss ein qualifizierter Techniker das Ger t berpr fen und reparieren Motor l uft langsam oder ohne normale Leistung Unzureichender Strom oder...

Page 22: ...die Adresse des Herstellers senden BPE Limited kann auch eine geeignete Abholmethode arrangieren dabei fallen Geb hren an Garantieausschl sse Die Garantie deckt nicht die Arbeitskosten oder die Trans...

Page 23: ...derBefestigungsschrauben 254 x 114 3 mm 254 x 165 1 mm Zug Geschwindigkeit Ampere Volt erste Lage Zugkraft Seilgeschwindigkeit ft min m min Strom A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 19 7 6 0 21 0...

Page 24: ...estigungsschrauben 254 x 114 3 mm 254 x 165 1 mm Zug Geschwindigkeit Ampere Volt erste Lage Zugkraft Seilgeschwindigkeit ft min m min Strom A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21 3 6 5 19 7 6 0 10...

Page 25: ...engrenages qui fait tourner le tambour et enroule le c ble m tallique dans un sens 3 Tambour de treuil Le tambour de treuil est le cylindre sur lequel le c ble m tallique est rang Il est tre enroul en...

Page 26: ...le frein Ceci annulera toute garantie DANGER NE PAS utiliser le treuil comme dispositif d arrimage il n est pas con u pour cela Cela endommagera le treuil et le frein ce qui annulera toute garantie N...

Page 27: ...que utilisation Un c ble effiloch ou endommag doit imm diatement tre remplac Utilisez uniquement un c ble de rechange identique du fabricant avec les sp cifications exactes Les c bles ne sont pas couv...

Page 28: ...identiques L utilisation de toute autre pi ce annulera la garantie AVERTISSEMENT N utilisez pas l outil si vous vous trouvez sous l influence de l alcool ou de drogues Lisez les tiquettes d avertisse...

Page 29: ...t et ou l op rateur et annulara toute garantie offerte ASSEMBLAGE ET MONTAGE DU TREUIL Batterie rouge Batterie noire T l commande Chaumard rouleaux 1 Le treuil est con u avec un mod le de boulons stan...

Page 30: ...s curit permet de garder vos mains et vos doigts loin du tambour en rotation 8 V rifiez la bonne rotation du tambour Tirez ou tournez le bouton d embrayage sur la position Out Disengage enroulement li...

Page 31: ...c ble de t l commande au treuil i D marrez votre moteur vous assurer que la batterie de votre v hicule se recharge j L nergie dans le c ble guide le c ble sous tension pour rattraper le mou du c ble...

Page 32: ...nlevez toute salet ou corrosion et gardez toujours propre 2 N essayez pas de d monter la bo te d embrayage Les r parations doivent tre effectu es par le fabricant ou dans un centre de r paration agr 3...

Page 33: ...z un technicien qu il v rifie et proc de une r paration Le moteur tourne lentement ou la puissance est anormale Courant ou tension insuffisant e Actionnez le treuil quand le moteur du v hicule tourne...

Page 34: ...cture d achat originale ou BPE Limited peut organiser une m thode de collecte appropri e des frais s appliquent Exclusions de la garantie La garantie ne couvre pas le co t de la main d uvre ou les fra...

Page 35: ...d le de boulons de montage 254 x 114 3 mm 254 x 165 1 mm Traction Vitesse Amp res Volts premi re couche Traction de ligne Vitesse de ligne pi min m min Courant A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0...

Page 36: ...le de boulons de montage 254 x 114 3 mm 254 x 165 1 mm Traction Vitesse Amp res Volts premi re couche Traction de ligne Vitesse de ligne pi min m min Courant A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21...

Page 37: ...er na kt rym jest przechowywana lina stalowa Mo na go nawija lub rozwija za pomoc zdalnego prze cznika 4 Lina stalowa Twoja wci garka jest wyposa ona w ocynkowany kabel lotniczy lub lin syntetyczn zap...

Page 38: ...id owo nawin szpul w r kawicach nale y lekko napr y link jednocze nie naciskaj c przycisk pilota aby wci gn lin Podchodz c do wci garki NIGDY nie dopuszczaj aby lina wci garki prze lizgn a si przez pa...

Page 39: ...uszkodzenia sprz tu Przeczytaj wszystkie te instrukcje przed u yciem tego narz dzia OSTRZE ENIE Trzymaj z daleka od dzieci Nigdy nie wolno dopuszcza dzieci do obszaru roboczego ani pozwala im obs ugiw...

Page 40: ...yniku kontaktu z chemikaliami solami i rdz Nie przechod na drug stron ani pod lin wci garki gdy jest ona obci ona U ywaj r kawic podczas obs ugi liny OSTRZE ENIE Nigdy nie u ywaj wci garki je li lina...

Page 41: ...tarczaj cy prze wit aby wci garka mog a zosta umieszczona bez przeszk d w kanale 3 Zamontuj wci gark na opcjonalnym kanale monta owym najpierw poci gaj c i zwalniaj c ga k sprz g a do pozycji Out swob...

Page 42: ...rzyk ad mocny pie drzewa lub g az ZAWSZE u ywaj zawiesia lub paska jako punktu zaczepienia na obiekcie Nigdy nie u ywaj liny ani haka jako punktu zaczepienia przymocowanego do przedmiotu PRZESTROGA NI...

Page 43: ...bezpiecz pojazd Pami taj o zaci gni ciu hamulc w i zaparkowaniu pojazdu t Zwolnij napi cie liny stalowej Wci garka NIE jest zaprojektowana jako urz dzenie zabezpieczaj ce i NIGDY nie powinna utrzymywa...

Page 44: ...Je li problem b dzie si powtarza popro technika o sprawdzenie i napraw Silnik pracuje wolno lub bez normalnej mocy Niewystarczaj cy pr d lub napi cie U ywaj wci garki podczas pracy silnika pojazdu Pr...

Page 45: ...emu 3 imi i nazwisko adres i numer kontaktowy Kupuj cego 4 kopi oryginalnego dowodu zakupu lub te BPE Limited mo e zorganizowa odpowiedni spos b odbioru obowi zuj op aty Wy czenia z gwarancji Gwarancj...

Page 46: ...b mocuj cych 254 x 114 3 mm 254 x 165 1 mm Ci gni cie pr dko ampery wolty pierwsza warstwa Ci gni cie liny Pr dko liny stopy min m min Pr d A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 19 7 6 0 21 0 6 4 10...

Page 47: ...mocuj cych 254 x 114 3 mm 254 x 165 1 mm Ci gni cie pr dko ampery wolty pierwsza warstwa Ci gni cie liny Pr dko liny stopy min m min Pr d A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21 3 6 5 19 7 6 0 100...

Page 48: ...Winch Manual DANE TECHNICZNE 48 WINCH ASSEMBLY DRAWING 44 43 42 40 45 41 175SS12 175SA12 175SS24 175SA24...

Page 49: ...termediate 1 23 S1750600 Gear Carrier Assembly Input 1 24 S1750017 Gear Input Sun 1 25 S1750018 Shaft Sleeve 1 26 S1750019 Trust Washer 1 27 S1750700 Clutch Assembly 1 28 S1750020 Gear Housing 1 29 S1...

Page 50: ...Winch Manual WINCHpartslist 175SS12 175SA12 175SS24 175SA24 50 WINCH ASSEMBLY DRAWING 39 38 37 35 40 36 42 41 200SS12 200SA12 200SS24 200SA24...

Page 51: ...Intermediate 1 21 S2000600 Gear Carrier Assembly Input 1 22 S2000016 Gear Input Sun 1 23 S2000017 Shaft Sleeve 1 24 S2000018 Trust Washer 1 25 S2000700 Clutch Assembly 1 26 S2000019 Gear Housing 1 27...

Page 52: ...rfen und hergestellt wurde n Die Produkte entsprechen den Grundanforderungen der relevanten Richtlinien und Normen Dieses Zertifikat ist nur bei den obengenannten Produkten und Konfigurationen im Zusa...

Page 53: ...lectromagnetic Compatibility Directive 2014 30 EU RoHs Directive 2011 65 EU In accordance with the following Standards E E E E E K E K I hereby declare that the equipment named above has been designed...

Page 54: ...Q UK service bpeholdings co uk Germany BPE Solutions Deutschland GmbH Altrottstra e 31 D 69190 Walldorf Germany support bpeholdings de France BPE Solutions France SAS 3 Boulevard de Belfort 59000 Lill...

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